Remove/Install Exhaust System - AR49.10-P-7142MNB
Model 190.377/378/381 with Engine 178
MODIFICATION NOTES
| 11.10.2023 | Bolt/nut, rear reinforcement under exhaust system to longitudinal member | Model 190 | BA61.10-P-1003-01I |
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. | AS49.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Remove/install | |||
| 1 | Remove rear underfloor paneling | AR61.30-P-1001RG | |
| 2 | Remove reinforcements (8, 9) | *BA61.10-P-1003-01I | |
| 3 | Support exhaust system with a major assembly mount | ||
| 000 588 24 62 00 Major assembly mount | WS01.00-P-0253B | ||
| 4 | Release and disconnect electrical connections on actuator motors (1) | ||
| 5 | Open clamps (2) | ||
| *BA49.10-P-1005-01AG | |||
| 6 | Tighten screws (3) on rear elastomer bearings | *BA49.10-P-1003-01AG | |
| 7 | Tighten screws (4) on elastomer bearing next to the transmission | *BA49.10-P-1003-01AG | |
| 8 | Remove front reinforcement on frame floor assembly | *BA61.10-P-1001-01I | |
| 9 | Remove rear cross strut at frame floor assembly | *BA61.10-P-1002-01I | |
| 10 | Pull out exhaust system to the rear from CATs and remove | ||
| 11 | Install in the reverse order | ||
| Risk of accident from vehicle starting off by itself when Engine running. Risk of injury (bruises and burns) resulting from working on the Engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. | AS00.00-Z-0005-01A | |
| Do not touch hot or rotating parts. | |||
| 12 | Carry out an Engine test run and check exhaust system for leaktightness |
EXHAUST SYSTEM
| Number | Designation | Engine 178 in model 190 | |
|---|---|---|---|
| BA49.10-P-1003-01AG | Bolt for exhaust system suspension fastening at the rear | Nm | 20 |
EXHAUST SYSTEM
| Number | Designation | Engine 178 in model 190 | |
|---|---|---|---|
| BA49.10-P-1005-01AG | Bolt, rear muffler clamp to pipe | Nm | 35 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 190 | |
|---|---|---|---|
| BA61.10-P-1001-01I | Bolt, front reinforcement on frame floor assembly | Nm | 50 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 190 | |
|---|---|---|---|
| BA61.10-P-1002-01I | Bolt, rear reinforcement to frame floor assembly | Nm | 50 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 190 | |
|---|---|---|---|
| BA61.10-P-1003-01I | Bolt/nut, rear reinforcement under exhaust system to longitudinal member | Nm | 22 |