Rear Fender Complete Installation - Ar63.50-P-1401-03RG
 |
000 588 04 39 00 Rivet press tool |
|
WS60.00-P-0440B |
|
000 588 12 84 00 Welder |
|
WS00.00-P-0318K |
Model 190.4
GAP DIMENSIONS
| Number |
Designation |
Model 190.4 |
| BE60.00-P-1008-01EA |
Gap dimension, sidewall panel to door paneling |
Dimension "H" |
mm |
3, 5 (±0, 5) |
| See |
|
AR60.00-P-0700-01RG |
GAP DIMENSIONS
| Number |
Designation |
Model 190.4 |
| BE60.00-P-1009-01EA |
Gap dimension, longitudinal member panel to fender/sidewall panel |
Dimension "I" |
mm |
0, 5 (±0, 5) |
| See |
|
AR60.00-P-0700-01RG |
GAP DIMENSIONS
| Number |
Designation |
Model 190.4 |
| BE60.00-P-1020-01EA |
Gap dimension, side wall paneling to tailgate/trunk lid/rear spoiler |
Dimension "T" |
mm |
3, 5 (±0, 5) |
| See |
|
AR60.00-P-0700-01RG |
GAP DIMENSIONS
| Number |
Designation |
Model 190.4 |
| BE60.00-P-1021-01EA |
Gap dimension, sidewall panel to taillamp |
Dimension "U" |
mm |
1 (±1) |
| See |
|
AR60.00-P-0700-01RG |
GAP DIMENSIONS
| Number |
Designation |
Model 190.4 |
| BE60.00-P-1023-01EA |
Gap dimension, tank cap |
Dimension "W" |
mm |
2, 5 (±0, 5) |
| See |
|
AR60.00-P-0700-01RG |
GAP DIMENSIONS
| Number |
Designation |
Model 190.4 |
| BE60.00-P-1026-01EA |
Gap dimension, sidewall panel to bumper |
Dimension "Z" |
mm |
0 (+0, 5) |
| See |
|
AR60.00-P-0700-01RG |
Courtesy of MERCEDES-BENZ USA REPAIR MATERIALS
| Number |
Designation |
Order number |
| BR00.45-Z-1006-13A |
Blind rivet mounting for cable, 3.2x9.5 K9.5 |
A 004 990 35 97 |
| BR00.45-Z-1012-13A |
Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) |
A 004 990 16 97 |
| BR00.45-Z-1016-13A |
Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) |
A 004 990 17 97 |
| BR00.45-Z-1048-13A |
Flow-form rivet structure 1.3 mm up to 2.5 mm clamping range (S08) |
A 000 991 23 33 |
| BR00.45-Z-1049-13A |
Flow-form rivet structure 2.3 mm up to 3.5 mm clamping range (S18) |
A 000 991 24 33 |
| BR00.45-Z-1096-13A |
Blind rivet 4.8 mm (clamping range 1.6 mm to 6.4 mm) |
A 003 990 15 97 |
| BR00.45-Z-1162-02A |
Parts kit for 2-component adhesive for body |
A 012 989 17 71 |
The following operation steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.
Replace flow drill screws installed in vehicle by high-strength blind rivets according to clamping range.
- Install and fit rear fender, lock striker, door, trunk lid, rear light units, rear bumper and seals.
- Check gap dimensions with
feeler gauge 
and adjust.
- Fix in place rear fender.
- Remove lock striker, door, trunk lid, rear light units, rear bumper and seals.
 Courtesy of MERCEDES-BENZ USA
|
- Drill rivet holes in rear fender (1) with drill bit ø 6.7 mm (areas A1
, B1
and B2
).
Transfer present positions for rivet connections from vehicle to new part. In the case of new part to new part connections, adapt them and drill through together.
 Courtesy of MERCEDES-BENZ USA
|
- Drill rivet holes in rear fender (1) with drill bit ø 6.7 mm (areas H1
and H2
).
Transfer present positions for rivet connections from vehicle to new part. In the case of new part to new part connections, adapt them and drill through together.
- Remove rear fender (1).
- Deburr rivet holes on rear fender (1) and body on both sides.
Observe pretreatment of bonding surfaces.
- Remove shavings using wet/dry vacuum cleaner.
 Courtesy of MERCEDES-BENZ USA
|
- In the cross-hatched areas on the body and on the rear fender apply 2-component adhesive.
Observe manufacturer's specification for drying and processing time of 2-component adhesive.
 Courtesy of MERCEDES-BENZ USA
|
- Install rear fender (1), fit and fix in place.
- Rivet the rear fender (1) with rivet press tool and blind rivets or blind rivets (unit A2
).
Replace flow drill screws installed in vehicle by high strength blind rivets according to clamping range.
- Rivet the rear fender (1) with rivet press tool and blind rivets or blind rivets (areas B3
and B4
).
Replace self-piercing rivets installed in vehicle by high strength blind rivets according to clamping range.
- Rivet the rear fender (1) with rivet press tool and flow-form rivets or flow-form rivets (areas C1
and C2
).
Use flow form rivets structure 1.3 mm to 2.5 mm clamping range (S08) or flow form rivets structure 2.3 mm to 3.5 mm clamping range (S18).
 Courtesy of MERCEDES-BENZ USA
|
- Rivet the rear fender (1) with rivet press tool and rivets (area D).
Use 4.8x16 rivets.
 Courtesy of MERCEDES-BENZ USA
|
- Rivet the rear fender (1) with rivet press tool and flow-form rivets or flow-form rivets (areas E1
and E2
).
Use flow form rivets structure 1.3 mm to 2.5 mm clamping range (S08) or flow form rivets structure 2.3 mm to 3.5 mm clamping range (S18).
- Rivet the rear fender (1) with rivet press tool and blind rivet (area G).
Use blind rivet mounting tensile stress, 3.2x9.5 K9.5.
- Tack weld rear fender (1) with welder (
) (areas F1
and F2
).
When MIG welding (
): Prepare welds by grinding down to bare metal with stainless steel brush directly before welding. Tack weld seams at the start and at the end (
).
- Weld rear fender (1) with welder (
) (area F1
).When MIG welding (
): Prepare welds by grinding down to bare metal with stainless steel brush directly before welding.
 Courtesy of MERCEDES-BENZ USA
|
- Rivet the rear fender (1) with rivet press tool and blind rivets or blind rivets (areas H3
and H4
).
Replace self-piercing rivets installed in vehicle by high strength blind rivets according to clamping range.