LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2017 >> GT AMG >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall - 190 Chassis >> Side Wall Body Repair >> Outer Rear Wheel Well Installation - Ar63.10-P-0670-06RG

Outer Rear Wheel Well Installation - Ar63.10-P-0670-06RG

REFER TO SPECIAL TOOLS 000 588 04 39 00 Rivet press tool   WS60.00-P-0440B
REFER TO SPECIAL TOOLS 000 588 12 84 00 Welder   WS00.00-P-0318K

Model 190 

GAP DIMENSIONS

Number Designation Model 190.3 Model 190.4
BE60.00-P-1008-01EA Gap dimension, sidewall panel to door paneling Dimension "H" mm 3, 5 (±0, 5) 3, 5 (±0, 5)
See   AR60.00-P-0700-01RG AR60.00-P-0700-01RG
GAP DIMENSIONS

Number Designation Model 190.3 Model 190.4
BE60.00-P-1009-01EA Gap dimension, longitudinal member panel to fender/sidewall panel Dimension "I" mm 0 (+0, 5) 0, 5 (±0, 5)
See   AR60.00-P-0700-01RG AR60.00-P-0700-01RG
GAP DIMENSIONS

Number Designation Model 190.3 Model 190.4
BE60.00-P-1020-01EA Gap dimension, side wall paneling to tailgate/trunk lid/rear spoiler Dimension "T" mm 3, 5 (±0, 5) 3, 5 (±0, 5)
See   AR60.00-P-0700-01RG AR60.00-P-0700-01RG
GAP DIMENSIONS

Number Designation Model 190.3 Model 190.4
BE60.00-P-1021-01EA Gap dimension, sidewall panel to taillamp Dimension "U" mm 1 (±1) 1 (±1)
See   AR60.00-P-0700-01RG AR60.00-P-0700-01RG
GAP DIMENSIONS

Number Designation Model 190.3 Model 190.4
BE60.00-P-1023-01EA Gap dimension, tank cap Dimension "W" mm 2, 5 (±0, 5) 2, 5 (±0, 5)
See   AR60.00-P-0700-01RG AR60.00-P-0700-01RG
GAP DIMENSIONS

Number Designation Model 190.3 Model 190.4
BE60.00-P-1026-01EA Gap dimension, sidewall panel to bumper Dimension "Z" mm 0, 5 (±0, 5) 0 (+0, 5)
See   AR60.00-P-0700-01RG AR60.00-P-0700-01RG
Fig 1: Feeler Gauge (129 589 03 21 00)
G11129130Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1012-13A Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) A 004 990 16 97
BR00.45-Z-1028-13A Flow-form rivet structure W4 4 mm up to 5.15 mm clamping range (S3) A 000 991 12 33
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71

IMPORTANT Further information can be found in the superordinate service document. Comply with safety information in superordinate customer service document.

IMPORTANT The following operation steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.

G16678136Courtesy of MERCEDES-BENZ USA

Shown on model 190.3 

  1. Install and align the new wheel well parts (1, 2, 3 and 4).
  2. Install and align the rear fender, trunk lid, rear light units and seal.
  3. Check gaps using SPECIAL TOOL feeler gauge and adjust. HAND-HELD TESTER
  4. Fix in place new wheel well parts (1, 2, 3 and 4).
  5. Remove the rear fender, trunk lid, rear light units and seal.
  6. Drill rivet holes in the new wheel well parts (1, 2, 3 and 4) with drill bit ø 6.7 mm (areas A, B and D).

    IMPORTANT Transfer present positions for rivet connections from vehicle to new part. In the case of new part to new part connections, adapt them and drill through together.

  7. Drill rivet holes in the new wheel well parts (1, 2, 3 and 4) with drill bit ø 6, 0 mm (areas C, E, F and G).

    IMPORTANT Transfer present positions for rivet connections from vehicle to new part. In the case of new part to new part connections, adapt these and prepare together.

  8. Remove new wheel well parts (1, 2, 3 and 4).
  9. Deburr rivet holes on new wheel well parts (1, 2, 3 and 4) and body on both sides.

    IMPORTANT Observe pretreatment of bonding surfaces.

  10. Remove shavings using wet/dry vacuum cleaner.
    G16678074Courtesy of MERCEDES-BENZ USA

    Shown on model 190.3 

  11. On body in crosshatched areas apply the 2-component adhesive.

    IMPORTANT Observe manufacturer's specification for drying and processing time of 2-component adhesive.

    G16678138Courtesy of MERCEDES-BENZ USA

    Shown on model 190.3 

  12. On the new wheel well parts (1, 2, 3 and 4) in the crosshatched areas (areas A, B, C, D, E, F and G) apply the 2- component adhesive.

    IMPORTANT Observe manufacturer's specification for drying and processing time of 2-component adhesive.

    G16678139Courtesy of MERCEDES-BENZ USA

    Shown on model 190.3 

  13. Install, fit and fix in place new wheel well parts (1, 2, 3 and 4).
  14. Rivet the new part for the rear wheel well (4) and center wheel well (2) with the rivet press tool and blind rivet (areas A1 , B1 and D1 ).

    IMPORTANT Use blind rivet 6.5x12.5 (Klemmbereich 2 mm up to 5 mm, draw-off strength min. 19 kN).

  15. Rivet the new wheel well parts (1, 2, 3 and 4) with the rivet press tool and flow-form rivet (areas C1 , E1 , F1 and G1 ).

    IMPORTANT Use flow-form rivet structure with clamping range 4 mm to 5.15 mm (S3).

  16. Tack weld rear wheel well (4) with welder (SHIELDED GAS PLUG WELD ) (area H).

    IMPORTANT When MIG welding (SHIELDED GAS PLUG WELD ) prepare welds by grinding down to bare metal with stainless steel brush. Weld seams must  be tack welded at start, end and every approx. 4 cm.

  17. Weld rear wheel well (4) with welder (SHIELDED GAS SEAM WELD ) (area H).

IMPORTANT When MIG welding (SHIELDED GAS SEAM WELD ), prepare welds by grinding down to bare metal with stainless steel brush directly before welding. Tack weld seams at start, end and approx. every 4 cm. Weld seam gap should not be greater than 1 mm; if required, create a pre-seam.

G16678140Courtesy of MERCEDES-BENZ USA
scientia non olet · About LEMON Manuals