Remove/Install Rear Panoramic Glass Roof - AR77.21-P-0600GQ

Model 166 with code 413 (Automatic panoramic sliding sunroof) 

Fig 1: Rear Panoramic Glass Roof Components Location - Model 166 With Code 413

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Notes on removal/installation of bonded elements of panoramic roof		AH77.21-P-0001-01A
	Preparation
1	Prepare adhesive cartridge.		AR77.21-P-1000-01A
		Adapter	Fig 4
	Remove
2	Lower side window of driver's door.	The side window of the driver's door must be lowered. Otherwise, the stationary element (1) may be pressed outward by the air pressure if the doors are closed during the curing time.
3	Determine height and gap dimension of the stationary element (1) relative to the roof paneling (3) and note.	Feeler gauge	Fig 2
4	Move front panoramic sliding sunroof (2) into tilt position.
5	Remove left and right roof railing.		AR77.40-P-5000GZ
6	Remove left and right drip rail.
7	Cut off plastic frame of the stationary element (1) in the vehicle interior with a suitable knife.
8	Cover roof paneling (3) on both sides.	Set of shields	Fig 3
9	Remove roller sunblind from front panoramic sliding sunroof (2).		AR77.21-P-0215EW
	Risk of injury  due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs	Wear cut-proof gloves and safety glasses.	AS77.21-Z-0002-01A
10	Insert cutting wire through the adhesive bead of the stationary element (1) using a pull-in device.	When inserting the cutting wire, ensure that the cutting wire makes contact with the stationary element (1). Otherwise, the plastic frame (4) will be damaged. Position pull-in device approx. 25 cm from the rear corner of the stationary element (1).
11	Remove shields from roof paneling (3).
12	Attach suction lifters to the outside of the stationary element (1).
13	Cut out stationary element (1) using cutting wire and remove with a helper.	The stationary element (1) cannot be removed in a non-destructive manner and, therefore, must usually be replaced.
	Install
14	Prepare new stationary element (1) for installation.		AR77.21-P-0600-02SX
15	Prepare panorama roof frame (6) for installation of the stationary element (1).		AR77.21-P-0600-05SX
16	Close front panoramic sliding sunroof (2).
17	Apply adhesive material to stationary element (1).		AR77.21-P-0600-03SX
18	Install stationary element (1) in the panorama roof frame (6) with a helper.		AR77.21-P-0600-06SX
		After inserting and before aligning the stationary element (1), check the noted dimensions with a helper for aligning.
		Feeler gauge	Fig 2
19	Install roller sunblind on front panoramic sliding sunroof (2).		AR77.21-P-0215EW
20	Install left and right drip rail.
21	Install left and right roof railing.		AR77.40-P-5000GZ
22	Raise side window of driver's door.
	Clean
23	Clean working area.

Fig 2: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Set Of Shields (222 589 01 31 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA