Remove/Install Panoramic Roof Frame - AR77.21-P-0800GQ
Model 166 with code 413 (Automatic panoramic sliding sunroof)
MODIFICATION NOTES
| 10.05.2018 | Safety note and notes on removal/installation of bonded elements of the panoramic roof added. |
Illustrated on model 166.0
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on removal/installation of bonded elements of panoramic roof | AH77.21-P-0001-01A | ||
| Preparation | |||
| 1 | Prepare adhesive cartridge. | AR77.21-P-1000-01A | |
| Fig 5 | |||
| Remove | |||
| Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs | Wear cut-proof gloves and safety glasses. | AS77.21-Z-0002-01A | |
| 2 | Lower side window of driver's door. | Otherwise the panorama roof frame (10) can be pressed outward by the air pressure if the doors are closed during the curing time. |
|
| 3 | Determine height of the front glass cover (1) relative to the windshield (3) and note. | Fig 2 | |
| 4 | Determine height and gap dimension of the rear glass pane on the panoramic roof (5) relative to the rear roof paneling (9) and note. | Fig 2 | |
| 5 | Remove right and left roof railing. | AR77.40-P-5000GZ | |
| 6 | Unclip left and right drip rail on the panoramic sliding sunroof from the retaining tabs and clamps starting at the rear and remove. | Fig 3 | |
| 7 | Remove roller sunblind. | AR77.21-P-0215EW | |
| 8 | Cut off plastic frame (2) from front glass cover (1) with a suitable knife. | ||
| 9 | Fold sealing lip upward at the windshield (3) and fix in place with suitable fabric tape (12). | ||
| 10 | Cut off plastic frame (6) from the rear glass pane on the panoramic roof (5) with a suitable knife. | ||
| 11 | Cover side roof paneling (9) with shields. | Fig 4 | |
| 12 | Mask off roof paneling (9) at the rear to the plastic frame (6) with suitable fabric tape (8). | ||
| 13 | Insert cutting wire (11) using a pull-in device through the adhesive bead of the panorama roof frame (10). | ||
| 14 | Attach suction lifters to the outside of the panorama roof frame (10). | ||
| 15 | Cut out panorama roof frame (10) with cutting wire (11) and remove from vehicle. | ||
| Install | |||
| 16 | Prepare the new panorama roof frame (10) for installation. | AR77.21-P-0800-02SX | |
| 17 | Prepare body flange for the panorama roof frame (10) for installation. | AR77.21-P-0800-05SX | |
| 18 | Apply adhesive material for the panorama roof frame (10). | ||
| 000 588 00 72 00 Sealing and corrosion protection gun | WS97.00-P-0001B | ||
| AR77.21-P-0800-03SX | |||
| 19 | Install panorama roof frame (10) with a helper, remove the fabric tapes (8, 12), and align the panorama roof frame (10) based on the noted dimensions. | AR77.21-P-0800-04SX | |
| Fig 2 | |||
| 20 | Install roller sunblind. | AR77.21-P-0215EW | |
| 21 | Install left and right drip rail on panoramic sliding sunroof. | ||
| 22 | Install left and right roof railing. | AR77.40-P-5000GZ | |
| 23 | Remove cup suction tools. | ||
| Clean | |||
| 24 | Clean working area. |