LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2017 >> GLE63 AMG >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle - 166 Chassis >> Testing & Repair >> Remove/Install Front Axle Gear - AR33.30-P-0525GQ

Remove/Install Front Axle Gear - AR33.30-P-0525GQ

MODEL 166 (except 166.006) with ENGINE 651 

MODEL 166 (except 166.058) with ENGINE 276 

MODEL 166 with ENGINE 157 

MODEL 166 with ENGINE 278 

MODEL 166 with ENGINE 642 

MODEL 292 with ENGINE 157 

MODEL 292 with ENGINE 276 

MODEL 292 with ENGINE 278 

MODEL 292 with ENGINE 642 

G12083201
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Mount engine hoist   AR33.10-P-0105EW 
2 Secure vehicle on vehicle lift   AR00.60-P-0100GZ
3 Remove underfloor panels   AR61.30-P-1001GQ
4 Drain oil out of front axle transmission (1) FLUID SPECIFICATION Filling capacity *BF33.30-P-1001-03D 
    TORQUE SPECIFICATION Front axle transmission drain screw *BA33.30-P-1002-03F 
    TORQUE SPECIFICATION Front axle transmission filling screw *BA33.30-P-1001-03F 
5 Remove front axle shafts   AR33.30-P-0620GQ 
6 Mark the position of the propeller shaft (2) relative to the flange (1f) on the front axle transmission (1) IMPORTANT To be able to reproduce the original position when installing components.  
7 Detach propeller shaft (2) from front axle transmission (1) Tightening procedure for front propeller shaft AR41.10-P-0070-03GZ
    INSTALLATION NOTES
Observe tightening procedure.
Otherwise vibrations and noise can occur.
 
    TORQUE SPECIFICATION Self-locking bolt, drive shaft to transfer case (to front axle) *BA41.10-P-1003-01F 
    TORQUE SPECIFICATION Self-locking bolt, drive shaft to front axle gear *BA41.10-P-1004-01F 
    SPECIAL TOOL Retainer wrench Figure
8 Remove active roll stabilization valve support and its bracket Model 166 (except 166.006) with engine 651 with code 468 (Active driving stability (stability))
Model 166 (except 166.058) with engine 276 with code 468 (Active driving stability (stability))
Model 166 with engine 157, 278, 642 with code 468 (Active driving stability (stability))
AR32.34-P-5030GQA
9 Detach front engine mounts on front axle carrier TORQUE SPECIFICATION Bolt, front engine mount to front axle carrier *BA22.10-P-1001-03G 
10 Raise engine    
11 Remove vent hose (1 e) from front axle transmission (1) INSTALLATION IMPORTANT Check vent hose (1e) for damage, replace if necessary.  
12 Remove bolts (1s) TORQUE SPECIFICATION Bolt/nut, front axle transmission to front axle carrier *BA33.30-P-1003-03F 
13 Remove front axle gear (1) IMPORTANT Move front axle transmission (1) to the right and lower at left front.  
14 Install in the reverse order    
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 166 with engine 157 Model 166 with engine 276, 642, 651
BA22.10-P-1001-03G Bolt, front engine mount to front axle carrier Nm 53 53
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 166 with engine 278 Model 292 with engine 157
BA22.10-P-1001-03G Bolt, front engine mount to front axle carrier Nm 53 53
ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 292 with engine 276, 642 Model 292 with engine 278
BA22.10-P-1001-03G Bolt, front engine mount to front axle carrier Nm 53 53
FRONT AXLE TRANSMISSION

Number Designation Model 166 Model 292
BA33.30-P-1001-03F Front axle transmission filling screw Nm 35 35
FRONT AXLE TRANSMISSION

Number Designation Model 166 Model 292
BA33.30-P-1002-03F Front axle transmission drain screw Nm 35 35
FRONT AXLE TRANSMISSION

Number Designation Model 166 Model 292
BA33.30-P-1003-03F Bolt/nut, front axle transmission to front axle carrier M10 Stage 1 Nm 60 60
  Stage 2 ∠° 45 45
M12 Stage 1 Nm 100 100
  Stage 2 ∠° 45 45
PROPELLER SHAFT

Number Designation Model 166 Model 292
BA41.10-P-1003-01F Self-locking bolt, drive shaft to transfer case (to front axle) Stage 1 Nm 40 40
Stage 2 ∠° 90 90
PROPELLER SHAFT

Number Designation Model 166 Model 292
BA41.10-P-1004-01F Self-locking bolt, drive shaft to front axle gear Stage 1 Nm 40 40
Stage 2 ∠° 90 90
FRONT AXLE GEAR

Number Designation Model 166 Model 292
BF33.30-P-1001-03D Filling capacity Front axle gear Liter 0, 8 0, 8
Overview of axle gear oils BB00.40-P-0231-01A BB00.40-P-0231-01A
Approved axle gear oils BB00.40-P-0235A BB00.40-P-0235A
Fig 1: Identifying Retainer Wrench (164 589 02 07 00)
G07692352Courtesy of MERCEDES-BENZ USA