LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2017 >> GLE43 AMG 4D Utility >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Mixture Formation - 166 Chassis - 4 Of 7 >> Testing & Repair >> Remove/Install Rail >> Remove/Install Rail - AR07.03-P-1010GQ

Remove/Install Rail - AR07.03-P-1010GQ

ENGINE 276 in MODEL 166, 251, 292 

MODIFICATION NOTES

24.09.2014 Union nut, Fuel line to service connection   BA07.03-P-1008-01D
24.09.2014 Union nut, Fuel line to high-pressure pump   BA07.03-P-1002-01D
24.09.2014 Union nut, Fuel line to fuel distributor   BA07.03-P-1001-01D

Shown on model 166.057 

G11974114Courtesy of MERCEDES-BENZ USA

Shown on model 166.057 

G11974115Courtesy of MERCEDES-BENZ USA
  Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.		 AS47.00-Z-0001-01A
  General information on work on gasoline direct injection system   AH07.00-P-2000-01A
REMOVING Remove     
1 Detach ground line from battery Engine 276 in model 166, 292 AR54.10-P-0003GZ
Engine 276 in model 251 AR54.10-P-0003RT
2.1 Remove air filter housing Engine 276.9 in model 166, 251
When removing right rail (1)
TORQUE SPECIFICATION Screw/bolt, air filter to cylinder head cover		 *BA09.10-P-1001-01M 
TORQUE SPECIFICATION Screw/bolt, air filter to air intake pipe support brace *BA09.10-P-1002-01M 
2.2 Remove air filter housing on the left or right Engine 276.8 in model 166, 251, 292 AR09.10-P-1150GQC
3 Remove windshield wiper system Engine 276 in model 251 AR82.30-P-6400RT
4 Remove right or left soundproofing over the rail    
5 Remove intake manifold together with connecting flange Engine 276.9 in model 166, 251 AR09.20-P-1961GQ
6 Remove crash plate and insulation on high-pressure pump   AR07.02-P-1020GQ 
7 Relieve fuel pressure over diagnostic socket   AR07.03-P-1460-01VA 
SPECIAL TOOL Pressure hose Figure
8 Relieve fuel pressure in fuel high-pressure circuit   AR07.03-P-1460-02MM 
9 Detach high-pressure line and low-pressure line on rail (1), high-pressure pump and cylinder head cover    
10.1 Disconnect electrical connection on RH exhaust camshaft Hall sensor (B6/7) When removing right rail (1)  
10.2 Disconnect electrical connection on fuel pressure and temperature sensor (B4/25) When removing left rail (1)  
11 Detach engine wiring harness on rail (1) Engine 276.8 in model 166, 292 AR01.00-P-2410-04GQC
Engine 276.8 in model 251 AR01.00-P-2410-02RTC
Engine 276.9 in model 166 AR01.00-P-2410-02GQ
Engine 276.9 in model 251 AR01.00-P-2410-02RTZ
12 Remove support (4) for the intake manifold Engine 276.9 in model 166, 251  
13 Remove screw/bolts (1s) from rail (1)    
14 Remove hold-down tool (3) between rail (1) and fuel injectors (Y76)    
15 Detach rail (1) from fuel injectors (Y76)    
16 Remove fuel injectors (Y76) IMPORTANT Engine oil which comes out during disassembly of the rail (1) or from the fuel injectors (Y76) is safe. The rail (1) or the fuel injectors (Y76) can be re-used.
IMPORTANT When reusing the fuel injectors they (Y76) must  be inserted into the cylinder in which it was previously installed.
IMPORTANT Fuel injectors (Y76) must  be pulled out since the rail (1) may only jointly  be installed with the fuel injectors (Y76).		 AR07.03-P-0004GQ 
SPECIAL TOOL Puller Fig 3
In case of jammed fuel injectors (Y76)
↓
Remove injection nozzles		 AR07.03-P-0004-03MM 
CLEAN Clean     
17 Clean fuel connections on fuel injectors (Y76) NOTES
During cleaning the fuel connections must be held downwards.
Dirt can enter the openings otherwise.
Assembly cleaner		 *BR00.45-Z-1028-04A 
INSTALLING Install     
18 Replace sealing packages for the fuel injectors (Y76) on rail (1)   AR07.03-P-0004-02MM 
Assembly cleaner *BR00.45-Z-1028-04A 
SPECIAL TOOL Drift Fig 1
19 Replace seal (2) on spilling of the rail (1)    
20 Replace sealing rings and seal at fuel injectors (Y76) NOTES
Fuel injectors (Y76) must be installed immediately after calibration of the sealing rings.
The sealing rings swell under the influence of the air humidity and can therefore be damaged during assembly.		 AR07.03-P-0004-01MM 
Assembly cleaner *BR00.45-Z-1028-04A 
SPECIAL TOOL Assembly tool Fig 4
21 Put fuel injectors (Y76) into rail (1) and fasten in place using the hold-down tools (3) IMPORTANT Replace hold-down tool (3).  
22 Insert rail (1) with fuel injectors (Y76) into the cylinder head    
23 Screw in screw/bolts (1s) for the rail (1) TORQUE SPECIFICATION Screw/bolt, fuel distributor to cylinder head cover *BA07.52-P-1001-01G 
INSPECT Check     
24 Check sealing cone of high-pressure line and the low-pressure line   AR07.03-P-1010-03MM 
Assembly cleaner *BR00.45-Z-1028-04A 
25 Attach high-pressure line and low-pressure line NOTES
Do not kink or bend high-pressure line and low-pressure line.
Leaks and damage may occur otherwise.
IMPORTANT The work instructions absolutely must be observed for assembly work.		 AR07.03-P-1010-02MMA 
TORQUE SPECIFICATION Union nut, fuel line to fuel distributor *BA07.03-P-1001-01D 
TORQUE SPECIFICATION Union nut, fuel line to high-pressure pump *BA07.03-P-1002-01D 
TORQUE SPECIFICATION Screw/bolt, fuel line service connection to cylinder head cover *BA07.03-P-1003-01D 
TORQUE SPECIFICATION Screw/bolt, fuel line clamps *BA07.03-P-1005-01D 
TORQUE SPECIFICATION Union nut, fuel line to service connection *BA07.03-P-1008-01D 
26 Mount cap on service connection TORQUE SPECIFICATION Cap on service connection *BA07.03-P-1007-01D 
27 Mount engine wiring harness from rail (1) and fuel injectors (Y76) Engine 276.8 in model 166, 292 AR01.00-P-2410-04GQC
Engine 276.8 in model 251 AR01.00-P-2410-02RTC
Engine 276.9 in model 166 AR01.00-P-2410-02GQ
Engine 276.9 in model 251 AR01.00-P-2410-02RTZ
28 Install support (4) for the intake manifold    
29.1 Connect electrical connection to fuel pressure and temperature sensor (B4/25) When installing left rail (1)  
29.2 Connect electrical connection on RH exhaust camshaft Hall sensor (B6/7) When installing right rail (1)  
30 Install crash plate and insulation on high-pressure pump   AR07.02-P-1020GQ 
31.1 Install air filter housing Engine 276.9 in model 166, 251
When installing right rail (1)
TORQUE SPECIFICATION Screw/bolt, air filter to cylinder head cover		 *BA09.10-P-1001-01M 
TORQUE SPECIFICATION Screw/bolt, air filter to air intake pipe support brace *BA09.10-P-1002-01M 
31.2 Install air filter housing on the left or right Engine 276.8 in model 166, 251, 292 AR09.10-P-1150GQC
32 Install connecting flange for intake manifold Engine 276.9 in model 166, 251 AR09.20-P-1961GQ
33 Install intake manifold Engine 276.9 in model 166, 251 AR09.20-P-1961GQ
34 Mount ground line on battery Engine 276 in model 166, 292 AR54.10-P-0003GZ
Engine 276 in model 251 AR54.10-P-0003RT
35 Read out fault memory using the diagnostic system and clear if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear buttoned-up and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
36 Check fuel system for leaks with engine running    
INJECTION NOZZLES, INJECTION VALVES, LINES

Number Designation Engine 276
BA07.03-P-1001-01D Union nut, fuel line to fuel distributor Stage 1 Nm 15
Stage 2 ∠° 90
INJECTION NOZZLES, INJECTION VALVES, LINES

Number Designation Engine 276
BA07.03-P-1002-01D Union nut, fuel line to high-pressure pump Stage 1 Nm 15
Stage 2 ∠° 90
INJECTION NOZZLES, INJECTION VALVES, LINES

Number Designation Engine 276
BA07.03-P-1003-01D Screw/bolt, fuel line service connection to cylinder head cover Nm 9
INJECTION NOZZLES, INJECTION VALVES, LINES

Number Designation Engine 276
BA07.03-P-1005-01D Screw/bolt, fuel line clamps Nm 9
INJECTION NOZZLES, INJECTION VALVES, LINES

Number Designation Engine 276
BA07.03-P-1007-01D Cap on service connection Plastic Nm 2
Metal Nm 15
INJECTION NOZZLES, INJECTION VALVES, LINES

Number Designation Engine 276
BA07.03-P-1008-01D Union nut, fuel line to service connection Stage 1 Nm 15
Stage 2 ∠° 90
FUEL DISTRIBUTOR

Number Designation Engine 276
BA07.52-P-1001-01G Screw/bolt, fuel distributor to cylinder head cover Nm 9
AIR FILTER

Number Designation Engine 276.9
BA09.10-P-1001-01M Screw/bolt, air filter to cylinder head cover Nm 9
AIR FILTER

Number Designation Engine 276.9
BA09.10-P-1002-01M Screw/bolt, air filter to air intake pipe support brace Nm 9
Fig 1: Identifying Drift (278 589 01 15 00)
G10247786Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Pressure Hose (119 589 04 63 00)
G12078803Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Puller (278 589 00 33 00)
G10247775Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Assembly Tool (272 589 00 43 00)
G10107855Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner Adolf Wurth GmbH & Co. KG
scientia non olet · About LEMON Manuals