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Stationary Charging Function - GF54.10-P-0010GRH

MODEL 166 with ENGINE 276.821 

Function requirements for stationary charging function 

General information on stationary charging 

When the charging cable is connected to the charger feed socket (X58/23) and to the private (stationary service line) or to a public power network (charging station), the high-voltage battery (A100g1) is externally charged. The following components, which communicate with each other over the CAN network, are the primary components involved in this external charging process:

Stationary charging, function sequence 

IMPORTANT The heat produced during the charging process is dissipated via low-temperature circuit 2. Further information is available in the document "High-voltage system cooling, function".

The driver has the option of defining the departure time and the maximum charging current via the instrument cluster. There are two charging options available for this:

Immediate charging 

When immediate charging  is selected in the instrument cluster, the high-voltage battery is immediately charged with the available energy from the power network.

Charging with departure time 

Similarly, when charging with departure time  is selected in the instrument cluster, the high-voltage battery is charged with the available energy from the power network. The departure time setting is relevant for the use of the stationary climate control and, assuming an optimized charging process, represents the completion of the charging sequence.

Charging process 

The entire charging process is monitored. The charger and the energy source (e.g. charging station) communicate over a data line in the charging cable (Control Pilot (CP)). When charging at a household socket the charging current must be limited if necessary so as not to overload the local power network. The maximum permissible charging current can therefore be set via the control box on the charging cable or alternatively via the instrument cluster in the vehicle. The most recently selected value is retained in the instrument cluster until it is changed again.

Stationary charging is subdivided into the following subfunctions:

Locking the charger feed socket 

When the charging cable has been correctly plugged into the charger feed socket, indicated by the white locking/unlocking LED ("open padlock" symbol) on the charger feed socket, it is locked by the actuator motor of the electric lock (the locking/unlocking LED goes out and the charge indicator LED lights up), to prevent the charging cable from being disconnected from the vehicle inadvertently.

If, after a charging process, the charging cable cannot be unplugged from the vehicle socket (in the event of a fault), the actuator motor of the electric lock can be unlocked with an emergency release cable.

The emergency release cable is located on the right-hand edge of the trunk. When the emergency release cable of the manual release mechanism is pulled, the disk of the manual emergency release is rotated and the charging cable plug is unlocked.

Charging 

If the powertrain control unit has received the signals for selector lever position "P" and "charging cable plugged in" status, it enables charging. The charging process commences. Charging occurs on a 230 V AC power network with one phase or on a 400 V three-phase network with two phases, depending on availability. The charge indicator LED at the charger feed socket flashes green to show that the charging process has been initiated. When the charging process is complete, the charge indicator LED shines with a steady green light.

If faults occur before or during charging, the charge indicator LED at the charger feed socket flashes red.

The other states of the indicator LED and the locking/unlocking LED and their causes are listed in the table below.

IMPORTANT If necessary, the on-board electrical system battery (G1) is also charged through the DC/DC converter control unit (N83/1).

DISPLAY CONCEPT OF LEDS AT CHARGER FEED SOCKET

Locking/unlocking LED Status Causes
White (steady light) with "open padlock" symbol Unlocked Indication when charging cable plug is unlocked
Vehicle unlocked (ready to plug in charging cable plug) When charging cable plug is plugged in, vehicle unlocked (ready to unplug)
If the charging cable plug is not unplugged within 10 s, it is locked again automatically.
White (steady light) with "open padlock" symbol in combination with indicator LED (green, orange, red) Unlocked With charging cable plug plugged in, also indication of current charge status after unlocking
For possible states, see lines for indicator LED
No indication Locked Charging cable plug is locked 10 s have elapsed since charging cable plug was plugged in.
White (90 s high-frequency flashing) with "open padlock" symbol The display then goes off Malfunction Lock is not correctly locked
Charging cable plug not correctly plugged in
Green, orange or red steady indicator LED     
Off No activity -
Orange (flashing) Connecting -
Orange (steady light) Connection established -
Green (flashing) High-voltage battery being charged -
Green (steady light) High-voltage battery fully charged -
Red (high-frequency flashing) Malfunction -
OVERVIEW OF CHARGING TIMES

Charging options Charging cable for mode 2 1.8 kW Charging cable mode 2 3 kW 3 kW Charging cable for mode 2 3.6 kW (in combination with CEE connector) Charging cable mode 3 3.6 kW 3.6 kW
Private charging facility 1 phase  285 min 165 min 135 min -
Private charging facility 3 phases  - - - 135 min
Public charging facility 3 phases  - - - 135 min
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