LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2017 >> G65 AMG >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Hydraulic & Mechanical Systems - 463 Chassis >> Testing & Repair >> Remove/install brake hoses at front axle - AR42.10-P-0024GW

Remove/install brake hoses at front axle - AR42.10-P-0024GW

MODEL 463 as of model year 2013 

Shown on MODEL 463 as of model year 2013 

Fig 1: Front Axle Brake Hoses Remove/Install Components - Model 463 As Of Model Year 2013 (1 Of 2)
G10780702Courtesy of MERCEDES-BENZ USA
Fig 2: Front Axle Brake Hoses Remove/Install Components - Model 463 As Of Model Year 2013 (2 Of 2)
G10780703Courtesy of MERCEDES-BENZ USA

Shown on MODEL 463 as of model year 2016 

Fig 3: Front Axle Brake Hoses Remove/Install Components - Model 463 As Of Model Year 2016
G10780704Courtesy of MERCEDES-BENZ USA
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
REMOVINGINSTALLING Remove/install     
1 Remove front wheel-and-tire assemblies    
REFER TO MAINTENANCE     AP40.10-P-4050G
CLEAN Clean     
2 Clean area surrounding connecting points to be opened on the brake system NOTES
Before opening the brake system the area around the separation point should be cleaned thoroughly.
Even the smallest particles of dirt, introduced into the hydraulic components, can lead to malfunctions and a total failure of the brake system.
IMPORTANT Only use clean, lint free rags and cleaner free of mineral oil. Do not use any compressed- air for cleaning when the brake system is open.
 
3.1 Detach brake hose (1) from brake hose (2) Model 463
as of model year 2013 up to model year 2016
INSTALLATION IMPORTANT It must be ensured that the components are installed so that they do not chafe against other components and that they are not subject to torsion.
 
TORQUE SPECIFICATION Brake line to front-axle brake hose *BA42.10-P-1008-04B 
3.2 Detach brake hose (2) from brake line (10) Model 463
as of model year 2016
INSTALLATION IMPORTANT It must be ensured that the components are installed so that they do not chafe against other components and that they are not subject to torsion.
 
TORQUE SPECIFICATION Brake line to brake hose *BA42.10-P-1001-04B 
4 Collect any escaping brake fluid using a suitable container    
5 Seal exposed connections with plugs SPECIAL TOOL Record plug Figure
6 Detach cable tie (4) from brake hose (1) Model 463
as of model year 2013 up to model year 2016
INSTALLATION IMPORTANT Replace cable tie (4).
 
7 Detach brake hose (1) from brake caliper (3) Model 463
as of model year 2013 up to model year 2016
INSTALLATION IMPORTANT It must be ensured that the components are installed so that they do not chafe against other components and that they are not subject to torsion.
 
TORQUE SPECIFICATION Brake line to fixed brake caliper *BA42.10-P-1002-04B 
8 Collect any escaping brake fluid using a suitable container Model 463
as of model year 2013 up to model year 2016
 
9 Seal exposed connections with plugs Model 463
as of model year 2013 up to model year 2016
 
SPECIAL TOOL Record plug Figure
10 Detach clamp (5) from brake hose (2) INSTALLATION IMPORTANT It must be ensured that the clamp (5) is seated correctly.  
11 Pull brake hose (2) out of rubber spacer (7)    
12 Detach brake hose (2) from brake line (6) INSTALLATION IMPORTANT It must be ensured that the components are installed so that they do not chafe against other components and that they are not subject to torsion.  
TORQUE SPECIFICATION Brake line to brake hose *BA42.10-P-1001-04B 
13 Collect any escaping brake fluid using a suitable container    
14 Seal exposed connections with plugs SPECIAL TOOL Record plug Figure
15 Remove clamp (8) from brake hose (2) INSTALLATION IMPORTANT It must be ensured that the clamp (8) is seated correctly.  
16 Install in the reverse order    
17 Bleed brake system   AR42.10-P-0010GW 
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 463 (except 463.236/248/270/271/272/273) MODEL 463.236/248 except CODE 979 Model 463.236/248 with code 979 (Special protection MB Guard)
BA42.10-P-1001-04B Brake line to brake hose Nm 15 15
BRAKE LINES, BRAKE HOSES

Number Designation Model 463.270/271 Model 463.272/273
BA42.10-P-1001-04B Brake line to brake hose Nm 15 15
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 463 (except 463.236/248/270/271/272/273) MODEL 463.236/248 except CODE 979 Model 463.236/248 with code 979 (Special protection MB Guard)
BA42.10-P-1002-04B Brake line to fixed brake caliper Nm 18 18
BRAKE LINES, BRAKE HOSES

Number Designation Model 463.270/271 Model 463.272/273
BA42.10-P-1002-04B Brake line to fixed brake caliper Nm - 24
BRAKE LINES, BRAKE HOSES

Number Designation MODEL 463 (except 463.236/248/270/271/272/273) MODEL 463.236/248 except CODE 979 Model 463.236/248 with code 979 (Special protection MB Guard)
BA42.10-P-1008-04B Brake line to front-axle brake hose Nm - -
BRAKE LINES, BRAKE HOSES

Number Designation Model 463.270/271 Model 463.272/273
BA42.10-P-1008-04B Brake line to front-axle brake hose Nm - 24
Fig 4: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA