Remove And Install Front Section Of Longitudinal Frame Member - Ar62.20-P-0020XG
Model 463
as of model year 2019
Shown on left side of vehicle
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove radiator support. | AR62.30-P-1500XG | |
| 4 | Partially remove upper front longitudinal member. | AR62.20-P-1287XG | |
| 5 | Remove outer longitudinal frame member (1), inner longitudinal frame member (2) and longitudinal frame member reinforcement (3). | AR62.20-P-0020-01XG | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| 6 | Prepare outer longitudinal frame member (1), inner longitudinal frame member (2), longitudinal frame member reinforcement (3), mounting support (4) and body support (5). | AR62.20-P-0020-02XG | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 7 | Install outer longitudinal frame member (1), inner longitudinal frame member (2), longitudinal frame member reinforcement (3), mounting support (4) and body support (5). | AR62.20-P-0020-03XG | |
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K | ||
| 8 | Clean weld joints and sheet metal flange. | ||
| 9 | Partially install upper front longitudinal member. | AR62.20-P-1287XG | |
| 10 | Install radiator support. | AR62.30-P-1500XG | |
| 11 | Remove spark protection blankets. | ||
| 12 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |