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Home >> Mercedes Benz >> 2017 >> E400 Base, 2D Convertible >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End - 207 Chassis >> Testing & Repair >> Replace spare tire well - AR64.20-P-1245EC

Replace spare tire well - AR64.20-P-1245EC

MODEL 207.4 

Illustrated on model 207.4 

Fig 1: Identifying Spare Tire Well - Illustrated On Model 207.4
G10003241Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
DANGER Risk of death  caused by high voltage used for electric welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding splatter and UV light while welding. Risk of poisoning  caused by inhaling welding fumes. Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. AS00.00-Z-0007-01A
DANGER Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. AS00.00-Z-0016-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
NOTES Measures for preventing damage to components when performing electric welding and soldering work   AH60.00-P-0001-02A
NOTES General information on body repair   AH60.00-N-0001-01A
NOTES Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
IMPORTANT General information on MB materials   AH98.00-P-9409-03A
IMPORTANT General information on riveting   AH60.00-P-0003-01N
1 Remove detachable parts in area to be repaired    
2 Cover all detachable body components remaining in vehicle (area to be repaired) IMPORTANT Tarp (fire-resistant)  
3 Remove rear crossmember   AR64.20-P-1100EC 
4 Remove spare tire well   AR64.20-P-1245-01EC
Weld-spot milling machine
Round wire brush
Hot-air gun
 
Wet and dry vacuum cleaner
 
 
5 Prepare spare tire well   AR64.20-P-1245-02EC
Round wire brush  
INSTALLING Install     
6 Install spare tire well   AR64.20-P-1245-03EC
Vice grip pliers (standard)
Hand riveting tool (for blind pop rivets)
 
 
2-component adhesive *BR00.45-Z-1092-02A 
Blind rivet 6.5X12.5 *BR00.45-Z-1012-13A 
7 Install rear crossmember   AR64.20-P-1100EC 
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1092-02A Adhesive kit, body, 2-component adhesive A 009 989 36 71
BR00.45-Z-1012-13A Blind rivet 6.5X12.5 A 004 990 16 97