Remove/install rear crossmember - AR64.20-P-1100EC
MODEL 207.4
Illustrated on model 207.4
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable body components remaining in vehicle (area to be repaired) Tarp (fire-resistant) | ||
| 3 | Completely remove lower rear center section | AR64.20-P-1000EA | |
| 4 | Remove rear consoles (1) | Carbide cutter Round wire brush Wet and dry vacuum cleaner |
AR64.20-P-1100-07EC |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Remove rear cross member (2) | AR64.20-P-1100-01EC | |
| Weld-spot milling machine Body jig saw Round wire brush Wet and dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 6 | Prepare rear console (1) for installation | Round wire brush |
AR64.20-P-1100-08EC |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 7 | Prepare rear crossmember (2) for installation | AR64.20-P-1100-02EC | |
| Punching pliers Round wire brush |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 8 | Install rear crossmember (2) | ||
| Multifunction device (spot welding) Vice grip pliers (standard) Round wire brush |
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| 9 | Install rear consoles (1) | Straightening bracket set, passenger cars, cross-country vehicles (Celette) Straightening tool set, passenger cars (Car Bench) Multifunction device (spot welding) MIG-MAG inert gas welder (steel, brazing, aluminum) |
AR64.20-P-1100-09EC |
| 10 | Completely install lower rear center section | AR64.20-P-1000EA |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |