Replace top rear crossmember for soft-top compartment - AR64.20-P-1150EC
MODEL 207.4
Illustrated on model 207.4
| Removing | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable body components remaining in vehicle (area to be repaired) Welding protective blanket |
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| 3 | Remove soft top compartment crossmember (1) | AR64.20-P-1150-01EC | |
| Weld-spot milling machine Round wire brush Wet and dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 4 | Prepare soft top compartment crossmember (1) | AR64.20-P-1150-02EC | |
| Round wire brush |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 5 | Install soft top compartment crossmember (1) | AR64.20-P-1150-03EC | |
Multifunction device (spot welding) Vice grip pliers (standard) Hand riveting tool (for blind pop rivets) Round wire brush |
Fig 2 | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet 6.5X12.5 | *BR00.45-Z-1012-13A | ||
| 6 | Clean weld joints and sheet metal flange with round wire brush | ||
| 7 | Remove tarp | ||
| 8 | Clean repair areas | ||
| 9 | Prime area to be repaired using primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 10 | Carry out seam sealing after repairs | AR97.10-P-4000EC | |
| Sealant, white 310 ml | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 11 | Paint repair areas and adjacent surfaces | ↓ |
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| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 12 | Apply additional cavity preservation | AR97.20-P-1500EC | |
| Notes on cavity preservation | AH97.20-P-0001-01C | ||
| Cavity preservation gun |
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| Cavity preservation, solvent-free | *BR00.45-Z-1011-05A | ||
| 13 | Install all detachable body components in area to be repaired. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5X12.5 | A 004 990 16 97 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1011-05A | Cavity preservation, solvent-free (1 I container) | A 000 986 72 70 10 |