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Replace Spark Plugs - AP15.10-P-1580E

Engine 256.9 in model 167, 213, 222, 238, 257, 290 

Shown on engine 256.9 in model 222.0 

G13744952Courtesy of MERCEDES-BENZ USA

Shown on ignition coil in engine 157.980 

G13744953Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. AS00.00-Z-0035-01A
Notice  Information on avoiding damage when replacing spark plugs   AH15.10-P-0002-02A
REMOVING Remove     
1 Remove ignition coils.    
REFER TO TESTING & REPAIR   Engine 256.9 in model 167 AR15.12-P-2003MSC
REFER TO TESTING & REPAIR   Engine 256.9 in model 213, 238, 257, 290 AR15.12-P-2003MSA
REFER TO TESTING & REPAIR   Engine 256.9 in model 222 AR15.12-P-2003MRT
CLEANING Clean     
2 Use compressed air to blow out any dirt residue in the spark-plug recesses., SPECIAL TOOL Set of protective covers Fig 1
    SPECIAL TOOL Record plug Fig 3
REMOVING Remove     
3 Unscrew spark plugs (1) using spark plug wrench (01) from cylinder head. SPECIAL TOOL Spark plug wrench Fig 2
INSTALLING Install     
4 Screw new spark plugs (1) using spark plug wrench (01) into cylinder head. TORQUE SPECIFICATION Spark plug to cylinder head *BA15.10-P-1001-01C 
    SPECIAL TOOL Spark plug wrench Fig 2
INSPECT Check     
5 Check the spark plug connectors (2), ignition coils and ignition lines for damage, deformation and crack formation. If problems occur,
↓
rectify the problems.
IMPORTANT After obtaining special order.
 
INSTALLING Install     
6 Apply coating of spark plug connector grease to sealing lips (3) of spark plug connectors (2) before installation. Spark plug connector grease *BR00.45-Z-1102-06A 
7 Install ignition coils.    
REFER TO TESTING & REPAIR   Engine 256.9 in model 167 AR15.12-P-2003MSC
REFER TO TESTING & REPAIR   Engine 256.9 in model 213, 238, 257, 290 AR15.12-P-2003MSA
REFER TO TESTING & REPAIR   Engine 256.9 in model 222 AR15.12-P-2003MRT
SPARK PLUGS

Number Designation Engine 256.9
BA15.10-P-1001-01C Spark plug to cylinder head Nm 15
Fig 1: Identifying Set Of Protective Covers (001 589 03 91 00)
G12081180Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Spark Plug Wrench (278 589 00 09 00)
G13656634Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G13744956Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1102-06A Spark plug connector grease A 002 989 80 51