Replace Complete Wheel Well - Ar62.20-P-1200LW

Model 205 

Model 213 

Model 238 

Model 253 

Model 293 

Shown on model 205 

Fig 1: Front Wheelhouse And Crossmember Component Locations (Model 213) (Shown On Model 205)

Courtesy of MERCEDES-BENZ USA

	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	Risk of explosion  from aluminum grinding dust, risk of injury to respiratory system from inhaling dust	Wear dust filter mask, safety glasses and protective gloves. Use a suitable, grounded dust extraction system.	AS60.00-Z-0007-01N
	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system		AH00.00-Z-0300-01A
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on battery		AH54.10-P-0001-01A
	General information on body repair		AH60.00-N-0001-01A
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on crack diagnosis of aluminum parts		AH60.00-P-0014-01N
	General information on repair of vehicles with ultra-strength steels.		AH60.00-P-0024-01N
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01LW
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area of repair point.
2	Cover all detachable parts remaining in vehicle with spark protection blankets.
3	Remove upper front longitudinal member.	Model 205, 213, 253 Model 293	AR62.20-P-1286LW
		Model 238	AR62.20-P-1286LWO
4	Set up straightening bench with straightening bench crossmembers and straightening set.
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
5	Place vehicle on straightening bench and fasten.
6	Remove wheel well (1) and crossmember (2).		AR62.20-P-1200-21LW
	000 588 00 84 00 Heat gun	Commercially available devices/tools  Round wire brush Body power jigsaw Spot weld milling machine Drill bit and milling cutter for high-strength steels Wet/dry vacuum cleaner	WS54.00-P-0049B
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
7	Prepare wheel well (1) and crossmember (2).	Commercially available devices/tools  Round wire brush Body power jigsaw Aluminum workplace Aluminum tools	AR62.20-P-1200-19LW
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
8	Install wheel well (1) and crossmember (2).		AR62.20-P-1200-17LW
	000 588 01 84 00 Welder		WS60.00-P-0021 K
	000 588 01 23 00 Body straightening system	Commercially available devices/tools  Round wire brush Drill bit for high-strength steels Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Body power jigsaw Wet/dry vacuum cleaner	WS60.00-P-0023K
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
		Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
9	Release vehicle from straightening bench, lift and remove straightening bench.
10	Clean weld joints and sheet metal flange.	Commercially available devices/tools  Round wire brush
11	Install upper front longitudinal member.	Model 205, 213, 253 Model 293	AR62.20-P-1286LW
		Model 238	AR62.20-P-1286LWO
12	Install detachable parts in the area of the repair point.