LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2017 >> E300 Base >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End & Fire Wall (213 Chassis) >> Testing & Repair >> Replace Complete Front End Assembly Together With Reinforcement - Ar62.30-P-1570LW

Replace Complete Front End Assembly Together With Reinforcement - Ar62.30-P-1570LW

Model 205 

Model 213 

Model 253 

Model 293 

MODIFICATION NOTES

17.12.2015 Bolt, cross member to soundproofing Model 205 BA62.30-P-1001-01H
17.12.2015 Bolt, cross member to soundproofing Model 253 BA62.30-P-1001-01H
07.12.2016 Bolt, headlamp support to cross member Model 205 BA62.30-P-1002-01H
14.09.2017 Bolt, cross member to soundproofing Model 213 BA62.30-P-1001-01H
14.09.2017 Bolt, cross member to soundproofing Model 253 BA62.30-P-1001-01H
28.05.2020 Bolt, strut to soundproofing Model 213 BA62.30-P-1004-01H

Shown on model 205 

G13747001Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle on model 205 

G13747002Courtesy of MERCEDES-BENZ USA
G13747003Courtesy of MERCEDES-BENZ USA

Shown on model 205 

Shown on left side of vehicle on model 205 

G13747004Courtesy of MERCEDES-BENZ USA
G13747005Courtesy of MERCEDES-BENZ USA

Shown on model 205 

Model 213 

G13747006Courtesy of MERCEDES-BENZ USA

Shown on model 205 with CODE 23P (Driving Assistance Package Plus) 

G13747007Courtesy of MERCEDES-BENZ USA

Shown on model 205 

G13747008Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.		 AS00.00-Z-0017-01A
REMOVING Remove     
1 Remove all detachable parts in repair area    
2 Unscrew bolts (1.1, 1.2) on left and right on front module carrier (1)    
3 Unscrew bolts (1.4) on left and right on front module carrier (1) Model 205  
4 Unscrew lower bolts (6.1) from brackets (6)    
5 Unscrew bolts (5.1) from soundproofing (5)    
6 Remove front module carrier (1) with crossmember (3) IMPORTANT Aid of helper required.  
7 Remove left and right screws (7.1)    
8 Remove dampening (7) on left and right    
INSTALLING Install     
9 Install soundproofing (7) on left and right and screw in bolts (7.1) to stop IMPORTANT Do not tighten screws (7.1) yet.  
10 Install soundproofing (5) and screw in bolts (5.1) to stops IMPORTANT Do not tighten screws (5.1) yet.  
11 Install crossmember (3)    
12 Install front module carrier (1) and screw in bolts (1.1, 1.2, 1.3, 3.1) to limit stop on left and right IMPORTANT Do not yet tighten bolts (1.1, 1.2, 1.3, 3.1).  
13 Screw in bolts (1.4) on left and right to stop Model 205
IMPORTANT Do not tighten bolts (1.4) yet.		  
14 Install bracket (6) and screw in bolts (6.1) to limit stop TORQUE SPECIFICATION Do not tighten screws (6.1) yet.  
15 Tighten screws (7.1) TORQUE SPECIFICATION Bolt, soundproofing to front axle carrier *BA62.30-P-1006-01H 
16 Tighten screws (5.1) TORQUE SPECIFICATION Bolt, insulation to longitudinal member *BA62.30-P-1005-01H 
17 Tighten screws (3.1) TORQUE SPECIFICATION Bolt, cross member to soundproofing *BA62.30-P-1001-01H 
18 Tighten bolts (1.1, 1.2, 1.3) on left and right TORQUE SPECIFICATION Screw, front module carrier/cross strut to body/angle bracket for front module carrier *BA62.30-P-1007-01H 
19 Tighten left and right screws (1.4) Model 205
TORQUE SPECIFICATION Screw, front module carrier/cross strut to body/angle bracket for front module carrier		 *BA62.30-P-1007-01H 
20 Tighten screws (6.1)    
21 Install lock striker (8) and tighten screws (8.1) TORQUE SPECIFICATION Bolt, lock striker to cross member/front-module carrier *BA62.30-P-1008-01H 
22 Install left and right struts (9) and tighten screws (9.1) TORQUE SPECIFICATION Bolt, strut to cross member *BA62.30-P-1003-01H 
TORQUE SPECIFICATION Bolt, strut to soundproofing *BA62.30-P-1004-01H 
23 Tighten bolt (14) Model 213  
24.1 Install strut (2) and tighten bolts (2.1) Model 205
Model 213		  
24.2 Install bracket for left lamp unit and right lamp unit on front module carrier (1) and tighten bolts (2.1) Model 253
Model 293		  
25 Install bracket (4) on left and right and tighten bolts (4.1) TORQUE SPECIFICATION Bolt, headlamp support to cross member *BA62.30-P-1002-01H 
26 Install bracket (10) and tighten screws (10.1) Model 205, 213, 253, 293
with code 239 (Adaptive cruise control Pro (DISTRONIC PRO))
Model 205, 213, 253, 293
with code 23P (Drive package)		  
27 Adjust height of engine hood (11) flush to left and right fender by turning nut (12) on left and right engine hood lock top section (13)    
28 Apply wax preservation to connections on body Cavity preservation (free of solvents), 1 liter *BR00.45-Z-1003-05A 
29 Install all detachable parts in area to be repaired    
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 205 Model 213
BA62.30-P-1001-01H Bolt, cross member to soundproofing M10 Stage 1 Left side Nm 28 28
Right side Nm 28 35
Stage 2   ∠° 135 135
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 253 Model 293
BA62.30-P-1001-01H Bolt, cross member to soundproofing M10 Stage 1 Left side Nm 28 28
Right side Nm 35 35
Stage 2   ∠° 135 135
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 205 Model 213
BA62.30-P-1002-01H Bolt, headlamp support to cross member M6 Nm 10 8
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 253 Model 293
BA62.30-P-1002-01H Bolt, headlamp support to cross member M6 Nm 8 10
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 205 Model 213
BA62.30-P-1003-01H Bolt, strut to cross member M8 Nm 20 20
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 253 Model 293
BA62.30-P-1003-01H Bolt, strut to cross member M8 Nm 20 20
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 205 Model 213
BA62.30-P-1004-01H Bolt, strut to soundproofing M8 Nm 20 20
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 253 Model 293
BA62.30-P-1004-01H Bolt, strut to soundproofing M8 Nm 20 23
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 205 Model 213
BA62.30-P-1005-01H Bolt, insulation to longitudinal member M12 Stage 1 Nm 90 90
Stage 2 ∠° 90 90
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 253 Model 293
BA62.30-P-1005-01H Bolt, insulation to longitudinal member M12 Stage 1 Nm 90 90
Stage 2 ∠° 90 90
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 205 Model 213
BA62.30-P-1006-01H Bolt, soundproofing to front axle carrier M8 Nm 23 23
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 253 Model 293
BA62.30-P-1006-01H Bolt, soundproofing to front axle carrier M8 Nm 23 23
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 205 Model 213
BA62.30-P-1007-01H Screw, front module carrier/cross strut to body/angle bracket for front module carrier Nm 11 11
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 253 Model 293
BA62.30-P-1007-01H Screw, front module carrier/cross strut to body/angle bracket for front module carrier Nm 11 11
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 205 Model 213
BA62.30-P-1008-01H Bolt, lock striker to cross member/front-module carrier Nm 10 10
CROSS MEMBER AND FRONT REINFORCEMENT

Number Designation Model 253 Model 293
BA62.30-P-1008-01H Bolt, lock striker to cross member/front-module carrier Nm 10 10
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-05A Cavity preservation (free of solvents), 1 liter A 000 986 72 70 10
scientia non olet · About LEMON Manuals