Carry Out Measurements On Structural Components - Ar62.10-P-1110-02LWE

	Notes on threaded connections fastened using a tightening angle-based tightening process		AH00.00-P-0020-01A
	Note on working on aluminum components and vehicles		AH60.00-P-0034-01LW
	Checklist for damage diagnosis in the event of an accident, form		OF60.00-P-1000-01LWE
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K

Model 213

Modification notes

14.09.2017

Screw cross member to exhaust

Model 213

BA62.30-P-1001-01H

MEASUREMENT OF STRUCTURAL COMPONENTS

Number	Designation				Model 213
BE62.10-P-1001-02A	Front end, suspension strut tower	Specified value for tolerance range in "X"	Point 4, left/right	mm	± 2
		Specified value for tolerance range in "Y"	Point 4, left/right	mm	± 2
		Specified value for tolerance range in "Z"	Point 4, left/right	mm	± 2

MEASUREMENT OF STRUCTURAL COMPONENTS

Number	Designation					Model 213
BE62.10-P-1002-02A	Front end, connecting flange on suspension strut tower for front module carrier	Specified value for tolerance range in "X"	Point 5, left/right		mm	± 2
		Specified value for tolerance range in "Y"	Point 5, left/right		mm	±2
		Index for measuring point "Z"	Point 5, left/right	Actual value deviation = OK	mm	< ±2
				Actual value deviation = restraightening permissible	mm	≤± 10
				Actual value deviation = replace component part	mm	> ±10

MEASUREMENT OF STRUCTURAL COMPONENTS

Number	Designation				Model 213
BE62.10-P-1003-02A	Rear end, crossmember above rear axle	Specified value for tolerance range in "X"	Point 6, left/right	mm	±1, 5
		Specified value for tolerance range in "X"	Point 7, left/right	mm	± 2
		Specified value for tolerance range in "Y"	Point 6, left/right	mm	±1, 5
		Specified value for tolerance range in "Y"	Point 7, left/right	mm	± 2
		Specified value for tolerance range in "Z"	Point 6, left/right	mm	±1, 5
		Specified value for tolerance range in "Z"	Point 7, left/right	mm	±2

MEASUREMENT OF STRUCTURAL COMPONENTS

Number	Designation				Model 213
BE62.10-P-1004-02A	Rear end, longitudinal member bracket	Specified value for tolerance range in "X"	Point 8/9, left/right	mm	±2
		Specified value for tolerance range in "Y"	Point 8/9, left/right	mm	±2
		Specified value for tolerance range in "Z"	Point 8/9, left/right	mm	±2

MEASUREMENT OF STRUCTURAL COMPONENTS

Number	Designation				Model 213
BE62.10-P-1005-02A	Rear end, suspension strut tower	Specified value for tolerance range in "X"	Point 10, left/right	mm	±2
		Specified value for tolerance range in "Y"	Point 10, left/right	mm	± 2
		Specified value for tolerance range in "Z"	Point 10, left/right	mm	±2

FRONT AXLE CARRIER

Number	Designation		Model 213
BA33.10-P-1001-01Q	Bolt, front axle carrier to longitudinal member	Nm	180

CROSS MEMBER AND FRONT REINFORCEMENT

Number	Designation				Model 213
BA62.30-P-1001-01H	Bolt, cross member to M10 soundproofing	Stage 1	Left side	Nm	28
		Stage 1	Right side	Nm	35
		Stage 2		∠°	135

CROSS MEMBER AND FRONT REINFORCEMENT

Number	Designation				Model 213
BA62.30-P-1005-01H	Bolt, insulation to longitudinal member	M12	Stage 1	Nm	90
BA62.30-P-1005-01H	Bolt, insulation to longitudinal member	M12	Stage 2	∠°	90

Measure structural components only in combination with approved electronic measuring systems.

The following operation steps are shown on model 213.0.

G13773727

Courtesy of MERCEDES-BENZ USA

Survey pattern for measurement of structural components of front end, shown on right side of vehicle

G13773735

Courtesy of MERCEDES-BENZ USA

Remove bolts (1, 2).
Loosen front bolts (3).
Measure suspension strut tower (A) at measuring point (4), assess and enter measurement value as well as result into check list.
Always replace spring strut dome (A) in event of cracks, folds or deformation.

Otherwise the required minimum strength of the structural components is not ensured.

Measuring points (4) is always the bolt head when the strut is installed.

Reshaping or repairing not permissible.

Shown on right side of vehicle

Courtesy of MERCEDES-BENZ USA
Measure connecting flange on suspension strut tower for front module carrier (B) at measuring point (5) from bottom, assess and enter measurement value as well as result into check list.
In event of cracks or folds on the connecting flange on the suspension strut tower for the front module carrier (B) always suspension strut tower.

Otherwise the required minimum strength of the structural components is not ensured.

Measuring point (5) is always the center thread on the connection flange of the suspension strut tower for the front module carrier (B).

Reshaping or repairing is only permissible to a limited extent.

Shown on right side of vehicle

Courtesy of MERCEDES-BENZ USA

Survey pattern for measurement of structural components of rear end, shown on right side of vehicle

Courtesy of MERCEDES-BENZ USA
Measure crossmember above rear axle (C) at measuring points (6, 7), assess and enter measurement value as well as result into check list.
Always replace crossmember above rear axle (C) in event of cracks, folds or deformation.

Otherwise the required minimum strength of the structural components is not ensured.

Measuring point (7) is centered on bolt head.

Reshaping or repairing not permissible.

Shown on right side of vehicle

Courtesy of MERCEDES-BENZ USA

Courtesy of MERCEDES-BENZ USA

Shown on right side of vehicle
Measure longitudinal member console (D) at measuring points (8, 9), assess and enter measurement value as well as result into check list.
Always longitudinal member console (D) in event of cracks, folds or deformation.

Otherwise the required minimum strength of the structural components is not ensured.

Measuring points (8, 9) are centered on bolt heads.

Reshaping or repairing not permissible.

Courtesy of MERCEDES-BENZ USA

Shown on right side of vehicle
Measure damper dome strut (A) at measuring point (10), assess and enter measurement value as well as result in check list.
Always replace damper strut dome (E) in event of cracks, folds or deformation.

Otherwise the required minimum strength of the structural components is not ensured.

Measuring point (10) is center on bolt head of rear bolt.

Reshaping or repairing not permissible.

Courtesy of MERCEDES-BENZ USA
⁸ Tighten bolts (1).
If no further work is necessary in this area.
⁹ Tighten bolts (2).
If no further work is necessary in this area.
¹⁰ Tighten bolts (3).
If no further work is necessary in this area.