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Remove/Install Lower Hinge Of Driver Door - AR72.10-P-0003LWE

Model 205.0/1/2 

Model 213 

Model 253, 293 

MODIFICATION NOTES

28.02.2019 Special tool replaced. Step 5

Shown on model 213.### 1# 

Fig 1: Lower Hinge Of Driver Door Components Location - Model 213
G13747216Courtesy of MERCEDES-BENZ USA

Shown on model 213.### 1# 

G13747217Courtesy of MERCEDES-BENZ USA

Shown on model 213.### 1# 

G13747218Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Remove driver's door.   AR72.10-P-0500LW 
2 Mark installation position of the driver's door hinge leaf (1.1) and mark A-pillar hinge leaf (1.2).    
3 Remove door sill trim   AR68.30-P-4100LW
4 Remove bottom insulation insert (3). IMPORTANT The bottom insulation insert (3) is inserted into the A-pillar before the nuts (4).  
5 Unscrew nuts (4), release A-pillar hinge leaf (1.2), and remove. SPECIAL TOOL Long wedge Fig 2
6 Remove seal under A-pillar hinge leaf (1.2).    
7 Clean A-pillar in area of hinge support. Cleaner *BR00.45-Z-1025-04A 
8 Remove screws (2) and remove driver's door hinge leaf (1.1).    
INSTALLING Install     
9 Align driver's door hinge leaf (1.1) according to previously applied markings on the driver's door and tighten screws (2). TORQUE SPECIFICATION Screw/bolt, hinge to Front door *BA72.10-P-1001-01W 
10 Align A-pillar hinge leaf (1.2) with seal to the A-pillar based on the previously applied markings and tighten nuts (4). IMPORTANT Helper required for exact positioning and holding of A-pillar hinge leaf (1.2).  
    TORQUE SPECIFICATION Nut, hinge to A-pillar *BA72.10-P-1002-01W 
11 Install driver's door   AR72.10-P-0500LW 
12 Open and close driver door. IMPORTANT The installation position of the driver door may change later due to opening and closing.  
INSPECT Check     
13 Check gap dimensions on the driver's door, adjust.   AR72.10-P-0551LW 
INSTALLING Install     
14 Repair paint damage at respective bolt heads.    
15 Protect driver door and A-pillar in area of hinge against corrosion Wax for engine compartment (400 ml spray can) *BR00.45-Z-1018-05A 
16 Install bottom insulation insert (3).    
17 Install door sill trim.   AR68.30-P-4100LW
Front DOOR

Number Designation Model 205.0/1/2 Model 213
BA72.10-P-1001-01W Screw/bolt, hinge to Front door Nm 34 34
Front DOOR

Number Designation Model 253 Model 293
BA72.10-P-1001-01W Screw/bolt, hinge to Front door Nm 34 34
Front DOOR

Number Designation Model 205.0/1/2 Model 213
BA72.10-P-1002-01W Nut, hinge to A-pillar Nm 34 34
Front DOOR

Number Designation Model 253 Model 293
BA72.10-P-1002-01W Nut, hinge to A-pillar Nm 34 34
Fig 2: Identifying Long Wedge (115 589 03 59 00)
G07070400Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1018-05A Wax for engine compartment (400 ml spray can) A 000 986 33 70 10
BR00.45-Z-1025-04A Cleaner A 005 989 19 71