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Home >> Mercedes Benz >> 2017 >> E300 Base >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors - 213 Chassis 1 Of 2 >> Testing & Repair >> Adjust Driver's Door- AR72.10-P-0551LW

Adjust Driver's Door- AR72.10-P-0551LW

Model 205 

Model 213 

Model 253 

Model 293 

MODIFICATION NOTES

29.04.2021 Front door window to Rear side window Model 205.4 BE60.00-P-1029-01BB

Shown on model 205.0 

G13747233Courtesy of MERCEDES-BENZ USA

Shown on model 205.0 

G13747234Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Switch off the ignition and keep the transmitter key outside the transmission range (at least 2 m).    
2 Unscrew bolts (16) and remove lock striker (15)    
INSPECT Check     
3 Check adjustment of driver door (1) Model 205, 253, 293 AR60.00-P-0700-01LW
Model 213 AR60.00-P-0700-01LWE
IMPORTANT The contour of the Front fender must align with the contour of the driver door (1) or project by a maximum of 1 mm.  
Model 293 Front door trim to Rear door trim *BE60.00-P-1011-01OA 
Model 293 Front door to Rear door *BE60.00-P-1009-01OA 
Model 293 Front door to fender *BE60.00-P-1008-01OA 
Model 205 Front door to fender *BE60.00-P-1008-01BB 
Model 205.0/1/2 Front door to Rear door *BE60.00-P-1009-01BB 
Model 205.0/1/2 Front door trim to Rear door trim *BE60.00-P-1011-01BB 
Model 205.3/4 Panel side member to Front door *BE60.00-P-1030-01BB 
Model 205.3/4 Front door to side wall *BE60.00-P-1007-01BB 
Model 205.3/4 Front door window to Rear side window *BE60.00-P-1029-01BB 
Model 213 Front door to fender *BE60.00-P-1007-01GA 
Model 213 Front door to Rear door *BE60.00-P-1008-01GA 
Model 213 Front door trim to Rear door trim *BE60.00-P-1010-01GA 
Model 253 Front door to fender *BE60.00-P-1006-01FA 
Model 253 Front door to Rear door *BE60.00-P-1007-01FA 
Model 253 Front door trim to Rear door trim *BE60.00-P-1009-01FA 
SPECIAL TOOL Feeler gauge Fig 2
INSTALLING Remove     
4 Remove the instrument panel cover (9). When adjusting gap dimensions.  
    Model 293 AR68.10-P-1501EQ
    Model 205, 253 AR68.10-P-1500LW
    Model 213 AR68.10-P-1501LWE
5 Remove cover (11). When adjusting gap dimensions.
SPECIAL TOOL Mounting wedge
Fig 1
6 Remove the door sill trim (8). When adjusting gap dimensions.
Model 205.0/1/2, 213, 253, 293
AR68.30-P-4100LW
    Model 205.3/4 AR68.30-P-4100CLW
7 Remove lower insulation insert (6). When adjusting gap dimensions.
IMPORTANT The lower insulation insert (6) is inserted into the A-pillar (10) before the nuts (4).
 
8 Detach bracket (12) and remove from working area When adjusting gap dimensions.
IMPORTANT Do not disconnect electrical connectors from Front SAM control unit (N10/6).
IMPORTANT The bracket (12) is fastened to the A-pillar (10) with 3 nuts.
 
9 Remove upper insulation insert (7) When adjusting gap dimensions.
IMPORTANT The upper insulation insert (7) is inserted into the A-pillar (10) before the nuts (5).
 
  Adjust     
10 Loosen the nuts (4, 5) on the A-pillar (10) one after the other, adjust the driver's door (1) and tighten the respective nut (4, 5) again. When adjusting gap dimensions.
NOTES
The nuts (4, 5) must not be loosened at the same time.
Otherwise paint damage can occur if the driver's door (1) comes into contact with other components.
NOTES
Do not tension hinges (2, 3) when adjusting.
Otherwise the hinges (2, 3) can be damaged.
IMPORTANT Model 205.3/4
Three nuts (4) are installed.
 
Model 293 Front door trim to Rear door trim *BE60.00-P-1011-01OA 
Model 293 Front door to fender *BE60.00-P-1008-01OA 
Model 293 Front door to Rear door *BE60.00-P-1009-01OA 
TORQUE SPECIFICATION Nut, hinge to A-pillar *BA72.10-P-1002-01W 
Model 205 Front door to fender *BE60.00-P-1008-01BB 
Model 205.0/1/2 Front door to Rear door *BE60.00-P-1009-01BB 
Model 205.0/1/2 Front door trim to Rear door trim *BE60.00-P-1011-01BB 
Model 205.3/4 Panel side member to Front door *BE60.00-P-1030-01BB 
Model 205.3/4 Front door to side wall *BE60.00-P-1007-01BB 
Model 205.3/4 Front door window to Rear side window *BE60.00-P-1029-01BB 
Model 213 Front door to fender *BE60.00-P-1007-01GA 
Model 213 Front door to Rear door *BE60.00-P-1008-01GA 
Model 213 Front door trim to Rear door trim *BE60.00-P-1010-01GA 
Model 253 Front door to fender *BE60.00-P-1006-01FA 
Model 253 Front door to Rear door *BE60.00-P-1007-01FA 
Model 253 Front door trim to Rear door trim *BE60.00-P-1009-01FA 
SPECIAL TOOL Feeler gauge Fig 2
11 Loosen the bolts (13, 14) on the driver's door (1) one after the other, adjust the transition to the Front fender and retighten the respective bolts (13, 14). When adjusting transition to Front fender.  
  Note on the calculation of the   AH00.00-P-0015-01CW
  Tightening torque when using insert or socket tools with various effective lengths NOTES
Do not loosen bolts (13, 14) simultaneously.
Otherwise paint damage can occur if the driver's door (1) comes into contact with other components.
NOTES
Do not tension hinges (2, 3) when adjusting.
Otherwise the hinges (2, 3) can be damaged.
IMPORTANT The contour of the Front fender must align with the contour of the driver door (1) or project by a maximum of 1 mm.
IMPORTANT Use a torque wrench (17) in combination with a curved bit holder (18) to tighten the screws (13, 14).
 
    TORQUE SPECIFICATION Screw hinge on Front door *BA72.10-P-1001-01W 
12 Position the lock striker (15) on the B-pillar and screw in bolts (16) up to stop. IMPORTANT It should still be possible to adjust the lock striker (15).  
13 Align lock striker (15) by carefully closing driver door (1) IMPORTANT
Model 205.0/1/2, 213, 253, 293
The contour of the driver door (1) must align with the contour of the Rear door or project by a maximum of 1 mm.
IMPORTANT
Model 205.3/4
The contour of the driver door (1) must align with the contour of the side wall or project by a maximum of 1 mm.
 
14 Tighten bolts (16) for lock striker (15) TORQUE SPECIFICATION Bolt, lock striker to B-pillar *BA72.10-P-1004-01W 
INSTALLING Install     
15 Repair paint damage on screw heads (13, 14) If the transition to the Front fender is adjusted.  
16 Protect the driver's door (1) and A-pillar (10) in the area of the two hinges (2, 3) against corrosion. Wax preservatives for the
Engine compartment (400 ml spray can)
*BR00.45-Z-1018-05A 
17 Install upper insulation insert (7). If gap dimensions have been adjusted.  
18 Install the bracket(12). If gap dimensions have been adjusted.  
19 Install lower insulation insert (6) If gap dimensions have been adjusted.  
20 Install door sill paneling (8) If gap dimensions have been adjusted.  
    Model 205.0/1/2, 213, 253, 293 AR68.30-P-4100LW
    Model 205.3/4 AR68.30-P-4100CLW
21 Install cover (11). If gap dimensions have been adjusted.  
22 Install the instrument panel cover (9). If gap dimensions have been adjusted.  
    Model 293 AR68.10-P-1501EQ
    Model 205, 253 AR68.10-P-1500LW
    Model 213 AR68.10-P-1501LWE
  Calibrate     
23 Calibrate left side camera with diagnostic system.    
REFER TO SELF-DIAGNOSTIC SYSTEMS   Model 293 With Code 501 (360° - Camera) AD00.00-P-2000-06FR
REFER TO SELF-DIAGNOSTIC SYSTEMS   Model 205, 213, 253 With Code 501 (360° - Camera) AD00.00-P-2000-04B
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1006-01FA Front door to fender Dimension "G" mm 3, 5 (+1/-0, 5) 3, 5 (+1/-0, 5)
See picture AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3 Model 205.4
BE60.00-P-1007-01BB Front door to side wall Dimension "H1" mm 3, 5 (±0, 5) 3, 5 (±0, 5)
See picture AR60.00-P-0700-01LW AR60.00-P-0700-01LW
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1007-01FA Front door to Rear door Dimension "H" mm 4 (±0, 5) 4 (±0, 5)
See picture AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 213.0/1 Model 213.2
BE60.00-P-1007-01GA Front door to fender Dimension "G" mm 3, 6 (±0, 5) 3, 6 (±0, 5)
See picture AR60.00-P-0700-01LWE AR60.00-P-0700-01LWE
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.0/1 Model 205.2
BE60.00-P-1008-01BB Front door to fender Dimension "G" mm 4 (±0, 5) 4 (±0, 5)
See picture AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3 Model 205.4
BE60.00-P-1008-01BB Front door to fender Dimension "G" mm 4 (±0, 5) 4 (±0, 5)
See picture AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 213.0/1 Model 213.2
BE60.00-P-1008-01GA Front door to Rear door Dimension "H" mm 3, 9 (±0, 5) 3, 9 (±0, 5)
See picture AR60.00-P-0700-01LWE AR60.00-P-0700-01LWE
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1008-01OA Front door to fender Dimension "E" mm 4 (±0, 5)
- -
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.0/1 Model 205.2
BE60.00-P-1009-01BB Front door to Rear door Dimension "H" mm 4 (±0, 5) 4 (±0, 5)
See picture AR60.00-P-0700-01LW AR60.00-P-0700-01LW
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 253.3 Model 253.1/9
BE60.00-P-1009-01FA Front door trim to Rear door trim Dimension "J" mm 4, 0 (+1/-0, 5) 4, 0 (+1/-0, 5)
See picture AR60.00-P-0700-01LW AR60.00-P-0700-01LW
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1009-01OA Front door to Rear door Dimension "F" mm 4 (±0, 5)
- -
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 213.0/1 Model 213.2
BE60.00-P-1010-01GA Front door trim to Rear door trim Dimension "J" mm 4, 3 (±0, 75) 4, 3 (±0, 75)
See picture AR60.00-P-0700-01LWE AR60.00-P-0700-01LWE
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.0/1 Model 205.2
BE60.00-P-1011-01BB Front door trim to Rear door trim Dimension "J" mm 4 (+1) 4 (+1)
See picture AR60.00-P-0700-01LW AR60.00-P-0700-01LW
GAP DIMENSIONS

Number Designation Model 293
BE60.00-P-1011-01OA Front door trim to Rear door trim Dimension "H" mm 4 (-0, 5+1)
- -
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3 Model 205.4
BE60.00-P-1029-01BB Front door window to Rear side window Dimension "J1" mm 11 (±1) 13, 5 (±0, 5)
See picture AR60.00-P-0700-01LW AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.3 Model 205.4
BE60.00-P-1030-01BB Panel side member to Front door Dimension "G1" mm 5, 5 (±1) 5, 5 (±1)
See picture AR60.00-P-0700-01LW AR60.00-P-0700-01LW
FRONT DOOR

Number Designation Model 205.0/1/2 Model 205.3/4
BA72.10-P-1001-01W Hinge bolt on Front door Nm 34 34
FRONT DOOR

Number Designation Model 213 Model 253
BA72.10-P-1001-01W Hinge bolt on Front door Nm 34 34
FRONT DOOR

Number Designation Model 293
BA72.10-P-1001-01W Hinge bolt on Front door Nm 34
FRONT DOOR

Number Designation Model 205.0/1/2 Model 205.3/4
BA72.10-P-1002-01W Nut hinge on A-pillar Nm 34 34
FRONT DOOR

Number Designation Model 213 Model 253
BA72.10-P-1002-01W Nut hinge on A-pillar Nm 34 34
FRONT DOOR

Number Designation Model 293
BA72.10-P-1002-01W Nut hinge on A-pillar Nm 34
FRONT DOOR

Number Designation Model 205.0/1/2 Model 205.3/4
BA72.10-P-1004-01W Bolt lock on B-pillar Nm 24 24
FRONT DOOR

Number Designation Model 213 Model 253
BA72.10-P-1004-01W Bolt lock on B-pillar Nm 24 24
FRONT DOOR

Number Designation Model 293
BA72.10-P-1004-01W Bolt lock on B-pillar Nm 24
Fig 1: Identifying Mounting Wedge (115 589 03 59 00)
G07070400Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Feeler gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Description Order number
BR00.45-Z-1018-05A Wax preservative for the engine compartment (400 ml spray can) A 000 986 33 70 10