Adjust Passenger Door - AR72.10-P-0552LW
Model 205
Model 213
Model 253
Model 293
MODIFICATION NOTES
| 29.04.2021 | Front door window to Rear side window | Model 205.4 | BE60.00-P-1029-01BB |
Shown on model 205.0
Shown on model 205.0
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove | |||
| 1 | Switch off the ignition and keep the transmitter key outside the transmission range (at least 2 m). | ||
| 2 | Unscrew bolts (14) and remove lock striker (13) | ||
| Check | |||
| 3 | Check adjustment of Front passenger door (1) | Model 205, 253, 293 | AR60.00-P-0700-01LW |
| Model 213 | AR60.00-P-0700-01LWE | ||
| Model 293 Front door trim to Rear door trim | *BE60.00-P-1011-01OA | ||
| Model 293 Front door to Rear door | *BE60.00-P-1009-01OA | ||
| Model 293 Front door to fender | *BE60.00-P-1008-01OA | ||
| Model 205 Front door to fender | *BE60.00-P-1008-01BB | ||
| Model 205.0/1/2 Front door to Rear door | *BE60.00-P-1009-01BB | ||
| Model 205.0/1/2 Front door trim to Rear door trim | *BE60.00-P-1011-01BB | ||
| Model 205.3/4 Panel side member to Front door | *BE60.00-P-1030-01BB | ||
| Model 205.3/4 Front door to side wall | *BE60.00-P-1007-01BB | ||
| Model 205.3/4 Front door window to Rear side window | *BE60.00-P-1029-01BB | ||
| Model 213 Front door to fender | *BE60.00-P-1007-01GA | ||
| Model 213 Front door to Rear door | *BE60.00-P-1008-01GA | ||
| Model 213 Front door trim to Rear door trim | *BE60.00-P-1010-01GA | ||
| Model 253 Front door to fender | *BE60.00-P-1006-01FA | ||
| Model 253 Front door to Rear door | *BE60.00-P-1007-01FA | ||
| Model 253 Front door trim to Rear door trim | *BE60.00-P-1009-01FA | ||
| Fig 1 | |||
| Remove | |||
| 4 | Remove glove box (6). | When adjusting gap dimensions. Model 205, 253, 293 | AR68.10-P-1400LW |
| Model 213 | AR68.10-P-1402LWE | ||
| 5 | Remove door sill paneling (7) | When adjusting gap dimensions. Model 205.0/1/2, 213, 253, 293 | AR68.30-P-4100LW |
| Model 205.3/4 | AR68.30-P-4100CLW | ||
| 6 | Disconnect the battery ground lead. | When adjusting gap dimensions. Model 205, 213, 253 | AR54.10-P-0003LW |
| Model 293 | AR54.10-P-0003EQ | ||
| 7 | Unclip right A-pillar fuse box (F1/3) from A-pillar (8) (arrows) and lay down to side | When adjusting gap dimensions. |
|
| 8 | Remove top insulation insert (9). | When adjusting gap dimensions. |
|
| 9 | Adjust Loosen nuts (4, 5) on A-pillar (8), adjust Front passenger door (1) and tighten corresponding nuts (4, 5) |
When adjusting gap dimensions. The nuts (4, 5) must not be loosened at the same time. If the Front passenger door (1) comes into contact with other components, the paint can be damaged. Do not tension hinges (2, 3) when adjusting. Otherwise the hinges (2, 3) can be damaged. Three nuts (4) are installed. |
|
| Model 293 Front door trim to Rear door trim | *BE60.00-P-1011-01OA | ||
| Model 293 Front door to Rear door | *BE60.00-P-1009-01OA | ||
| Model 293 Front door to fender | *BE60.00-P-1008-01OA | ||
| *BA72.10-P-1002-01W | |||
| Model 205 Front door to fender | *BE60.00-P-1008-01BB | ||
| Model 205.0/1/2 Front door to Rear door | *BE60.00-P-1009-01BB | ||
| Model 205.0/1/2 Front door trim to Rear door trim | *BE60.00-P-1011-01BB | ||
| Model 205.3/4 Panel side member to Front door | *BE60.00-P-1030-01BB | ||
| Model 205.3/4 Front door to side wall | *BE60.00-P-1007-01BB | ||
| Model 205.3/4 Front door window to Rear side window | *BE60.00-P-1029-01BB | ||
| Model 213 Front door to fender | *BE60.00-P-1007-01GA | ||
| Model 213 Front door to Rear door | *BE60.00-P-1008-01GA | ||
| Model 213 Front door trim to Rear door trim | *BE60.00-P-1010-01GA | ||
| Model 253 Front door to fender | *BE60.00-P-1006-01FA | ||
| Model 253 Front door to Rear door | *BE60.00-P-1007-01FA | ||
| Model 253 Front door trim to Rear door trim | *BE60.00-P-1009-01FA | ||
| Fig 1 | |||
| 10 | Loosen bolts (11, 12) on Front passenger door (1), adjust transition to Front fender and tighten corresponding bolts (11, 12) | When adjusting transition to Front fender. | |
| Note on the calculation of the | AH00.00-P-0015-01CW | ||
| Tightening torque when using insert or socket tools with various effective lengths | Do not loosen bolts (11, 12) simultaneously. If the Front passenger door (1) comes into contact with other components, the paint can be damaged. Do not tension hinges (2, 3) when adjusting. Otherwise the hinges (2, 3) can be damaged. |
||
| *BA72.10-P-1001-01W | |||
| 11 | Position lock striker (13) on B-pillar and screw in bolts (14) to stop | ||
| 12 | Align the lock (13) by carefully closing the passenger door (1). | The contour of the Front passenger door (1) must align with the contour of the side wall or project by a maximum of 1 mm. |
|
| 13 | Tighten bolts (14) on lock striker (13) on B-pillar | *BA72.10-P-1004-01W | |
| Install | |||
| 14 | Repair paint damage on screw heads (11, 12) | If the transition to the Front fender is adjusted. | |
| 15 | If the transition to the Front fender is adjusted. | Wax for engine compartment (400 ml spray can) | *BR00.45-Z-1018-05A |
| 16 | Install upper insulation insert (9). | If gap dimensions have been adjusted. | |
| 17 | Clip right A-pillar fuse box (F1/3) into A-pillar (8) | If gap dimensions have been adjusted. | |
| 18 | Install door sill paneling (7) | If gap dimensions have been adjusted. Model 205.0/1/2, 213, 253, 293 | AR68.30-P-4100LW |
| Model 205.3/4 | AR68.30-P-4100CLW | ||
| 19 | Install glove box (6). | If gap dimensions have been adjusted. Model 205, 253, 293 | AR68.10-P-1400LW |
| Model 213 | AR68.10-P-1402LWE | ||
| 20 | Connect the ground wire of the battery. | If gap dimensions have been adjusted. Model 205, 213, 253 | AR54.10-P-0003LW |
| Model 293 | AR54.10-P-0003EQ | ||
| Calibrate | |||
| 21 | Calibrate right side camera with diagnostic system. | ||
| Model 293 With Code 501 (360° - Camera) | AD00.00-P-2000-06FR | ||
| Model 205, 213, 253 With Code 501 (360° - Camera) | AD00.00-P-2000-04B |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 253.3 | Model 253.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1006-01FA | Front door to fender | Dimension "G" | mm | 3, 5 (+1/-0, 5) | 3, 5 (+1/-0, 5) |
| See picture | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01BB | Front door to side wall | Dimension "H1" | mm | 3, 5 (+ 0, 5) | 3, 5 (+ 0, 5) |
| See picture | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 253.3 | Model 253.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01FA | Front door to Rear door | Dimension "H" | mm | 4 (±0, 5) | 4 (±0, 5) |
| See picture | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | Model 213.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01GA | Front door to fender | Dimension "G" | mm | 3, 6 (±0, 5) | 3, 6 (±0, 5) |
| See picture | AR60.00-P-0700-01LWE | AR60.00-P-0700-01LWE | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.0/1 | Model 205.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01BB | Front door to fender | Dimension "G" | mm | 4 (±0, 5) | 4 (±0, 5) |
| See picture | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01BB | Front door to fender | Dimension "G" | mm | 4 (±0, 5) | 4 (±0, 5) |
| See picture | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | Model 213.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1008-01GA | Front door to Rear door | Dimension "H" | mm | 3, 9 (±0, 5) | 3, 9 (±0, 5) |
| See picture | AR60.00-P-0700-01LWE | AR60.00-P-0700-01LWE | |||
GAP DIMENSIONS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BE60.00-P-1008-01OA | Front door to fender | Dimension "E" | mm | 4 (±0, 5) |
| - | - | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.0/1 | Model 205.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1009-01BB | Front door to Rear door | Dimension "H" | mm | 4 (±0, 5) | 4 (±0, 5) |
| See picture | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 253.3 | Model 253.1/9 | ||
|---|---|---|---|---|---|
| BE60.00-P-1009-01FA | Front door trim to Rear door trim | Dimension "J" | mm | 4, 0 (+1/-0, 5) | 4, 0 (+1/-0, 5) |
| See picture | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
GAP DIMENSIONS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BE60.00-P-1009-01OA | Front door to Rear door | Dimension "F" | mm | 4 (±0, 5) |
| See picture | - | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 213.0/1 | Model 213.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1010-01GA | Front door trim to Rear door trim | Dimension "J" | mm | 4, 3 (±0, 75) | 4, 3 (±0, 75) |
| See picture | AR60.00-P-0700-01LWE | AR60.00-P-0700-01LWE | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.0/1 | Model 205.2 | ||
|---|---|---|---|---|---|
| BE60.00-P-1011-01BB | Front door trim to Rear door trim | Dimension "J" | mm | 4 (+1) | 4 (+1) |
| See picture | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
GAP DIMENSIONS
| Number | Designation | Model 293 | ||
|---|---|---|---|---|
| BE60.00-P-1011-01OA | Front door trim to Rear door trim | Dimension "H" | mm | 4 (-0, 5+1) |
| - | - | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1029-01BB | Front door window to Rear side window | Dimension "J1" | mm | 11 (±1) | 13, 5 (±0, 5) |
| See picture | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 205.3 | Model 205.4 | ||
|---|---|---|---|---|---|
| BE60.00-P-1030-01BB | Panel side member to Front door | Dimension "G1" | mm | 5, 5 (±1) | 5, 5 (±1) |
| See picture | AR60.00-P-0700-01LW | AR60.00-P-0700-01LW | |||
FRONT DOOR
| Number | Designation | Model 205.0/1/2 | Model 205.3/4 | |
|---|---|---|---|---|
| BA72.10-P-1001-01W | Hinge bolt on Front door | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 213 | Model 253 | |
|---|---|---|---|---|
| BA72.10-P-1001-01W | Hinge bolt on Front door | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 293 | |
|---|---|---|---|
| BA72.10-P-1001-01W | Hinge bolt on Front door | Nm | 34 |
FRONT DOOR
| Number | Designation | Model 205.0/1/2 | Model 205.3/4 | |
|---|---|---|---|---|
| BA72.10-P-1002-01W | Nut hinge on A-pillar | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 213 | Model 253 | |
|---|---|---|---|---|
| BA72.10-P-1002-01W | Nut hinge on A-pillar | Nm | 34 | 34 |
FRONT DOOR
| Number | Designation | Model 293 | |
|---|---|---|---|
| BA72.10-P-1002-01W | Nut hinge on A-pillar | Nm | 34 |
FRONT DOOR
| Number | Designation | Model 205.0/1/2 | Model 205.3/4 | |
|---|---|---|---|---|
| BA72.10-P-1004-01W | Bolt lock on B-pillar | Nm | 24 | 24 |
FRONT DOOR
| Number | Designation | Model 213 | Model 253 | |
|---|---|---|---|---|
| BA72.10-P-1004-01W | Bolt lock on B-pillar | Nm | 24 | 24 |
FRONT DOOR
| Number | Designation | Model 293 | |
|---|---|---|---|
| BA72.10-P-1004-01W | Bolt lock on B-pillar | Nm | 24 |
REPAIR MATERIALS
| Number | Description | Order number |
|---|---|---|
| BR00.45-Z-1018-05A | Wax preservative for the engine compartment (400 ml spray can) | A 000 986 33 70 10 |