LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2017 >> C300 Base, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly - 205 Chassis >> Testing & Repair >> Remove/Install Belt Pulley/Vibration Damper >> Remove/Install Belt Pulley/Vibration Damper - AR03.30-P-1600MRA

Remove/Install Belt Pulley/Vibration Damper - AR03.30-P-1600MRA

Engine 274.9 in model 205 

Engine 274.9 in model 253 

MODIFICATION NOTES

26.07.2016 Central screw belt pulley on crankshaft Motor 274 BA03.30-P-1001-01S

Shown on engine 274.9 in model 205 (except 205.047/147/247) 

G12933273Courtesy of MERCEDES-BENZ USA
  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
REMOVING Remove     
1 Remove poly-V belt Engine 274.9 in model 205 (except 205.047/147/247)
Engine 274.9 in model 253 (except 253.354/954)
AR13.20-P-0001MRA
2 Remove engine air intake duct upstream of air filter Engine 274.9 in model 205.047/147/247
Engine 274.9 in model 253.354/954
 
3 Install retaining lock for crankshaft (4)   AR03.30-P-5000MRA 
4 Remove center bolt (1)    
5 Detach belt pulley/vibration damper (2) from crankshaft (4) and remove    
INSTALLING Install     
6 Check contact surface of the radial shaft sealing ring (3) on hub of the belt pulley/vibration damper (2) for scoring and galling In a case of scorch marks and galling

Replace belt pulley/vibration damper (2) and radial shaft sealing ring (3).
AR03.20-P-3000MRA 
7 Check radial shaft sealing ring (3) for damage If damage is present

Install a new radial shaft sealing ring (3).
AR03.20-P-3000MRA 
8 Position belt pulley/vibration damper (2) on crankshaft (4) IMPORTANT Through turning motions ensure that the key of the crankshaft (4) engages in the groove on the belt pulley/vibration damper (2).  
9 Screw in new center bolt (1) TORQUE SPECIFICATION Central bolt, belt pulley/vibration damper to crankshaft *BA03.30-P-1001-01S 
10 Remove retaining lock for crankshaft (4)   AR03.30-P-5000MRA 
11 Install engine air intake duct upstream of air filter Engine 274.9 in model 205.047/147/247
Engine 274.9 in model 253.354/954
 
12 Install poly-V belt Engine 274.9 in model 205 (except 205.047/147/247)
Engine 274.9 in model 253 (except 253.354/954)
AR13.20-P-0001MRA
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
13 Perform an engine test run and check engine in the area of the belt pulley with vibration damper (2) for leaktightness    
FLYWHEEL, DRIVE PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation Engine 274
BA03.30-P-1001-01S Central bolt, belt pulley/vibration damper to crankshaft Stage 1 Nm 200
Stage 2 ∠° 180