LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2017 >> C300 Base, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 205 Chassis >> Testing & Repair >> Remove/Install Low Temperature Water Circuit Radiator - AR09.41-P-6935MMV

Remove/Install Low Temperature Water Circuit Radiator - AR09.41-P-6935MMV

Engine 274.9 in model 205 

Engine 276.8 in model 205 

Fig 1: Low Temperature Water Circuit Radiator Components Location - Model 205 with Engine(s) 274.9 and 276.8; Shown on engine 276.8 up to 2016
G13023049Courtesy of MERCEDES-BENZ USA

Shown on engine 276.8 up to 2016 

  Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
REMOVINGINSTALLING Remove/install     
1 Drain off coolant   AR20.00-P-1142LW
2 Drain coolant from low-temperature circuit   AR09.41-P-6834LW 
3 Drain coolant for high-voltage battery cooling system Engine 274.9 in model 205.047/147/247 AR20.00-P-1147LWH
4.1 Remove condenser (1) Engine 274.9 in model 205
Engine 276.8 in model 205
up to model year 2016
AR83.30-P-6540LW
4.2 Detach condenser (1) and place with attached coolant lines to one side Engine 276.8 in model 205
as of model year 2016
AR83.30-P-6540LW
5 Remove front module carrier   AR62.30-P-1570LW
6 Remove radiator Engine 276.8 in model 205
as of model year 2016
AR20.20-P-3865LWB
7 Unclip upper surrounding air duct insert (6) on radiator support (7) to the front and remove    
8 Remove circulation pump, place to one side and secure against falling down Engine 276.8 in model 205
up to model year 2016
AR09.41-P-6925MMV 
9 Detach left coolant line coupling (4) at low-temperature water circuit radiator (2)   AR20.20-P-7441-01RQ
10 Detach right coolant line coupling (5) at low-temperature water circuit radiator (2) Engine 274.9 in model 205
Engine 276.8 in model 205
up to model year 2016
AR20.20-P-7441-01RQ
11 Unclip left low-temperature water circuit radiator (2) from radiator support (7)    
12 Unclip low-temperature water circuit radiator (2) from radiator support (7) and remove upwards    
13 Check cooler for low-temperature water circuit (2) for damage If damage is present

Replace cooler for low-temperature water circuit (2).
 
14 Install in the reverse order    
  Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
15 Perform an engine test run and check cooling system for proper operation