LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2017 >> C300 Base, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 205 Chassis >> Testing & Repair >> Remove/Install Radiator - AR20.20-P-3865LWB

Remove/Install Radiator - AR20.20-P-3865LWB

Model 205 (except 205.013/213) with engine 274.9, 276.8, 626, 651, 654 

G13023072Courtesy of MERCEDES-BENZ USA

Shown on engine 651 

G13023073Courtesy of MERCEDES-BENZ USA

Shown on engine 651 

CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on coolant   AH20.00-N-2080-01A 
REMOVINGINSTALLING Remove/install     
1 Drain off coolant. Model 205 (except 205.013/213) with engine 654 AR20.00-P-1142OLI
    Model 205 with engine 274.9, 276.8, 626, 651 AR20.00-P-1142LW 
2 Remove fan unit. Engine 654 in model 205 (except 205.013/213) AR20.40-P-5050OLI
    Engine 626 in model 205 AR20.40-P-5050OLP
    Engine 274.9, 276.8, 651 in model 205 AR20.40-P-5050LWB 
3 Remove vent line (4) from cooler (1).   AR20.20-P-7441-01RQ 
4 Remove coolant hose (11) from cooler (1). Model 205 (except 205.013/213) with engine 274.9, 276.8, 651, 654  
      AR20.20-P-7441-01RQ 
5 Remove coolant hoses (10, 12) from cooler (1).   AR20.20-P-7441-01RQ 
6 Remove screw/bolts for cooler (1) from the cooler frame (8) Model 205 (except 205.013/213) with engine 654  
7 Remove bolts_(7). Model 205 with engine 274.9, 276.8, 651  
8 Pull the cooler (1) to the rear out of the radiator frame (8) Model 205 with engine 274.9, 276.8, 651  
9.1 Press radiator (1) downwards out of the upper guides (9) of the radiator frame (8) upwards and remove radiator (1) downwards Model 205 (except 205.013/213) with engine 274.9, 276.8, 651, 654
IMPORTANT Aid of helper required.
 
9.2 Unlock upper retaining clamp of radiator (1), tip the radiator (1) to the rear and remove upwards Model 205 with engine 626  
10 Check radiator (1) for damage When reusing the radiator (1)
If damage is present,

Replace the radiator (1).
 
11 Install in the reverse order.