LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> SLK300 >> Repair and Diagnosis >> Accessories & Equipment >> Exterior Lights >> Electrical System - Body - 172 Chassis >> Testing & Repair >> Remove/install lamp unit - AR82.10-P-4730W

Remove/install lamp unit - AR82.10-P-4730W

MODEL 172.4 

Shown on left front lamp unit (E1) with code (621) Intelligent Light System (left-hand traffic) 

Fig 1: Identifying Lamp Unit Remove/Install Components - With Code (621)
G10248547Courtesy of MERCEDES-BENZ USA

With code (615) Bi-xenon headlamp unit with code (621) Intelligent Light System (left-hand traffic), with code (622) Intelligent Light System (right-hand traffic) 

Fig 2: Identifying Lamp Unit Remove/Install Components - Shown On Left Front Lamp Unit (E1) With Code (621)
G10248548Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Lamp Unit Remove/Install Components - Shown With Code (615)
G10248549Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

7.2.11 Value changed: gap dimension   *BE60.00-P-1001-01Y 
REMOVINGINSTALLING Remove/install     
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
1 Switch off ignition and remove transmitter key or KEYLESS-GO start/stop button from electronic ignition lock control unit IMPORTANT KEYLESS-GO start/stop button only on vehicles with code (889) Keyless-Go.  
2 Remove front bumper   AR88.20-P-2000W
3 Remove nuts (2) and screws/bolts (3, 4) and remove retaining rail (1)    
4 Release telescopic nozzle (5) on catch hook (arrow) and remove from the left front lamp unit (E1) and right front lamp unit (E2) towards the front For vehicles with code (600) Headlamp cleaning system  
5 Open service flap (6) on fender liner, front fender (7)    
6 Disconnect electrical connector (10)    
7 Remove screw/bolt (8) and remove mount (9)    
8 Remove screws/bolts (11, 12) from below    
9 Remove left front lamp unit (E1) and right front lamp unit (E2) INSTALLATION IMPORTANT Check gap dimension and adjust if necessary.
 
Gap dimensions on hoods, doors and lids AR60.00-P-0700-01V
Gap dimension between engine hood and headlamp, dimension "R" *BE60.00-P-1001-01Y 
Gap dimension between fender and headlamp, dimension "C" *BE60.00-P-1001-01Y 
SPECIAL TOOL Feeler gauge Fig 4
10 Remove left xenon light power supply module (E1n4) and right xenon light power supply module (E2n4) from the left front lamp unit (E1) or right front lamp unit (E2) respectively and install on the new left front lamp unit (E1) or new right front lamp unit (E2) When replacing the left front lamp unit (E1) or the right front lamp unit (E2).
In vehicles with code (615) Bi-xenon headlamp unit,
code (621) Intelligent Light System (left-hand traffic) or
code (622) Intelligent Light System (right-hand traffic)
AR82.10-P-4632W 
11 Install in the reverse order    
12 Check headlamp setting and correct if necessary   AP82.10-P-8260V 
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 172
BE60.00-P-1001-01Y Gap dimension Engine hood to fender Dimension "A"   mm 4.0 (+1/-0.5)
Engine hood to headlamp Dimension "R"   mm 4.0 (±1)
Radiator grille to headlamp Dimension "N"   mm -
Engine hood to bumper Dimension "B"   mm 4.0 (±1)
Fender/headlamps Dimension "C"   mm 4.0 (+1/-1.5)
Bumper to headlamp (circumferential) Dimension "D"   mm 3.5 (±1.5)
Mounting rail, bumper to engine hood Dimension "I" Outer mm 39.5 (-1.0)
CENTER mm 58.5 (-1.0)
  See picture     AR60.00-P-0700-01V
Fig 4: Identifying Feeler Gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA