Repair wiring harness for roll bar trigger solenoid - AR54.18-P-0605RK

MODEL 231 

Fig 1: Center Console, Cover, Bolts And Stowage Compartment

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Fig 2: Center Console, Cover, Guide And Bolts

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Fig 3: Center Console, Yellow Connectors And Supplemental Restraint System Control Unit

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Shown on left roll bar trigger solenoid 

Fig 4: Roll Bar Trigger Solenoid Connector, Clutch, Connector And Wiring Harness - Shown On Left Roll Bar Trigger Solenoid

Courtesy of MERCEDES-BENZ USA

	Risk of injury  when performing check and repair work in area of roll bar	Keep body parts out of the area where the roll bar unit extends.	AS91.00-Z-0003-01RQ
	Remove
1	Remove rear wall paneling		AR68.30-P-4750RK
2	Remove rear luggage box		AR68.30-P-7440RK
3	Remove frame from additional battery		AR54.10-P-0007RK
4	Remove cover from side of center console		AR68.20-P-2355RK
5	Open stowage compartment (2) and remove cover (2.1)
6	Remove bolts (3) securing stowage compartment (2)
7	Lift stowage compartment (2) out of vehicle
8	Remove bolts (4) securing center console (1)
9	Remove screw/bolts (5)
10	Detach center console (1) toward rear in direction of arrow
11	Remove cover (7)	Disconnect the connectors from the cover (7).
12	Disconnect battery ground line		AR54.10-P-0003RK
13	Raise center console (1) until yellow connectors (8) of Supplemental Restraint System control unit (N2/10) are accessible
14	Disconnect yellow connectors (8) from Supplemental Restraint System control unit (N2/10)
15	Create access to roll bar trigger solenoid connector (9) at left roll bar trigger solenoid and right roll bar trigger solenoid and disconnect
	Repair
16	Repair wiring harness (10) using solder connector	Do not repair the wiring harness at the left roll bar trigger solenoid and right roll bar trigger solenoid. The roll bar can otherwise be triggered. If the wiring harness for the left roll bar trigger solenoid or right roll bar trigger solenoid is damaged, the left roll bar trigger solenoid or right roll bar trigger solenoid must be replaced. ↓	AR00.19-P-0100A
		Remove/install roll bar	AR91.50-P-2355RK
17	Install new contacts in plug (9.1)	Repair of the connector (9.2) of the wiring harness at the left roll bar trigger solenoid or right roll bar trigger solenoid is not allowed. The roll bar can otherwise be triggered. The plug (9.1) is a Micro Quadlok System plug (variant 1). If the connector (9.2) of the wiring harness for the left roll bar trigger solenoid or right roll bar trigger solenoid is damaged, the left roll bar trigger solenoid or right roll bar trigger solenoid must be replaced. ↓	AR00.19-P-0120A
		Remove/install roll bar	AR91.50-P-2355RK
	Check
18	Check wiring harness for roll bar trigger solenoid		AR54.18-P-0605-01RK
		126-pin socket box	Figure
		Test box	Fig 6
		Adapter cable	Fig 8
		96-pin adapter cable	Fig 5
	Install
19	Install in the reverse order

Fig 5: Identifying 96-Pin Adapter Cable (204 589 01 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 6: Identifying Test Box (000 589 00 21 00)

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Fig 7: Identifying 126-Pin Socket Box (129 589 00 21 00)

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Fig 8: Identifying Adapter Cable (220 589 00 99 36)

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