Remove/install panoramic roof - AR77.21-P-0750LF

MODEL 205.0/1/2 with CODE 413 (Automatic panoramic sliding sunroof)

MODEL 222 with CODE 413 (Automatic panoramic sliding sunroof)

MODEL 253 with CODE 413 (Automatic panoramic sliding sunroof)

Shown on model 222

Fig 1: Panoramic Roof Remove/Install Components - Shown On Model 222

Courtesy of MERCEDES-BENZ USA

Shown on left side of vehicle on model 222

Fig 2: Panoramic Roof Remove/Install Components - Shown On Model 222

Courtesy of MERCEDES-BENZ USA

Shown on right side of vehicle

Fig 3: Panoramic Roof Remove/Install Components - Shown On Right Side Of Vehicle

Courtesy of MERCEDES-BENZ USA

MODEL 205.2, 253, shown on model 205.2

Fig 4: Panoramic Roof Remove/Install Components - Shown On Model 205.2

Courtesy of MERCEDES-BENZ USA

	Risk of injury during testing and repair operations related to pyrotechnical components	Do not expose pyrotechnical components to temperatures above 100 °C or 212 °F. Disconnect current supply when working on such components.	AS91.00-Z-0008-01A
	Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
	Notes on removal/installation of windows		AH67.10-P-1000-02RT
	Information, assessment and legal requirements when working with, handling and storing pyrotechnical components		AH91.00-Z-0000-10A
	Remove
1.1	Remove left and right drip rail	Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) Model 222 with code 413 (Automatic panoramic sliding sunroof)
1.1	Remove left and right drip rail	Model 222 with code 413 (Automatic panoramic sliding sunroof)	AR88.80-P-4000LF
1.2	Remove left and right roof railing	Model 205.2, 253 with code 413 (Automatic panoramic sliding sunroof)
1.2	Remove left and right roof railing		AR77.40-P-5000LW
2	Determine gap dimension (A) between front glass cover (2) and windshield (3) and note	Feeler gauge	Fig 5
3	Determine gap (B) between panoramic sliding roof (4) and rear panoramic roof (5) and note	Feeler gauge	Fig 5
4	Remove panoramic sliding roof (4)		AR77.21-P-0500NKA
5	Remove roller sun blind cover (6)
6	Remove seal (7)
7	Detach ground line of on-board electrical system battery	Model 205.0/1/2, 253 with code 413 (Automatic panoramic sliding sunroof)	AR54.10-P-0003LW
7	Detach ground line of on-board electrical system battery	Model 222 with code 413 (Automatic panoramic sliding sunroof)	AR54.10-P-0003LF
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply or power supply before inserting or removing blade. Wear protective gloves and safety glasses	AS67.00-Z-0001-01A
8	Saw an approx. 5 to 10 mm wide strip off of the front edge of the front glass cover (2)	Saw carefully. Otherwise the upper seal on the windshield (3) can be damaged and the windshield (3) must be replaced. Observe cutting depth when sawing. Otherwise the paneling on the front roof frame can be damaged. Use oscillating saw with round sawing blade.
9.1	Detach headliner from roof and lay down in vehicle interior	Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) Model 222 with code 413 (Automatic panoramic sliding sunroof)
		Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof)	AR68.30-P-4300LW
		Model 222 with code 413 (Automatic panoramic sliding sunroof)	AR68.30-P-4300LF
9.2	Remove headliner and remove through liftgate cutout from vehicle	Model 205.2 with code 413 (Automatic panoramic sliding sunroof) Model 253 with code 413 (Automatic panoramic sliding sunroof)
9.2		Model 205.2, 253 with code 413 (Automatic panoramic sliding sunroof)	AR68.30-P-4300LWS
10	Remove electrical wiring harness (8) from wiring harness
11	Disconnect electrical connector (21) from left and right windowbag unit (10)	Model 222 with code 413 (Automatic panoramic sliding sunroof)
12	Unscrew bolt (9) from left and right windowbag (10)	Model 222 with code 413 (Automatic panoramic sliding sunroof)
13	Carefully push left and right windowbag (10) toward front and guide out of mount (12) at bolts (11) on side roof frame	Model 222 with code 413 (Automatic panoramic sliding sunroof)
14	Mark installation location of bolts (13) on left and right rear mounting console (15)	Model 222 with code 413 (Automatic panoramic sliding sunroof) Markings are required for installation, because bolts (13) should not be mixed up with bolts (14, 16).
15	Unscrew bolts (13, 14) from left and right rear mounting console (15) and remove rear mounting consoles (15)	Model 222 with code 413 (Automatic panoramic sliding sunroof)
16	Unscrew bolts (16) on left and right front mounting console (17) and remove front mounting console (17)	Model 222 with code 413 (Automatic panoramic sliding sunroof)
17	Remove screw/bolts (23)	Model 205.0/1/2 with code 413 (Automatic panoramic sliding sunroof)
18	Remove left and right stepped wedge (19)
19	Unscrew bolts (24) on left and right front mounting console (25) and remove mounting consoles (25)	Model 205.0/1/2, 253 with code 413 (Automatic panoramic sliding sunroof)
20.1	Remove left and right front roof rack mount (18)	Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) Model 222 with code 413 (Automatic panoramic sliding sunroof)
20.2	Unscrew bolt (27) on left and right side of front panoramic sliding roof frame (1)	Model 205.2, 253 with code 413 (Automatic panoramic sliding sunroof)
21.1	Disconnect electrical connector (26) on right side of front panoramic sliding roof frame (1)	Model 222 with code 413 (Automatic panoramic sliding sunroof)
21.2	Disconnect electrical connector (22)	Model 205.0/1/2, 253 with code 413 (Automatic panoramic sliding sunroof)
	Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
22	Cut out front panoramic sliding roof frame (1) with cutting wire		AR77.21-P-0800-01LF
		Protect adjacent paint surfaces against damage while cutting using shield plates. Helper required.
		Set of shields	Figure
		Mounting wedge	Figure
23	Remove front panoramic sliding roof frame (1) from vehicle with aid helper
	Install
24	Position rear mounting consoles (15) at installation locations and tighten bolts (14)	Model 222 with code 413 (Automatic panoramic sliding sunroof) Ensure that bolt (14, 16) and bolts (13) are not mixed up. Otherwise crash safety at this body point is no longer ensured.
25	Prepare new panoramic front sliding roof frame (1) for installation		AR77.21-P-0800-02LF
		Before starting work, all components, materials and tools must be prepared for installing the front panoramic sliding roof frame (1). Otherwise it may not be possible to maintain permissible processing and joining times. Always observe instructions described in the document reference for preparing front panoramic roof sliding frame (1). Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.
		2-component adhesive repair kit, Betaforce 2850L	*BR00.45-Z-1154-02A
26	Prepare body flange	Model 205.0/1/2, 253 with code 413 (Automatic panoramic sliding sunroof)	AR77.21-P-0800-05NKX
		Model 222 with code 413 (Automatic panoramic sliding sunroof) Always observe instructions described in document reference for preparing bonding surfaces on vehicle. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.	AR77.21-P-0800-05LF
		2-component adhesive repair kit, Betaforce 2850L	*BR00.45-Z-1154-02A
27	Apply adhesive material for panoramic front sliding roof frame (1)		AR77.21-P-0800-03LF
	000 588 00 72 00 Sealing and corrosion protection gun		WS97.00-P-0001B
		Apply adhesive within 25 min. and position front panoramic sliding roof frame (1) within next 15 minutes on body flange on vehicle side and fix in place. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured. Always observe instructions described in document reference for applying adhesive material. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.
		2-component adhesive repair kit, Betaforce 2850L	*BR00.45-Z-1154-02A
28	Install front panoramic sliding roof frame (1) on body with aid of helper and align	Do not drive vehicle for 10 h after gluing in front panoramic sliding roof frame (1). Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured. Observe gap dimensions (A, B) determined before removal and center front panoramic sliding roof frame (1) between side roof panelings.
28		Feeler gauge	Fig 5
29.1	Install left and right front roof rack mount (18)	Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) Model 222 with code 413 (Automatic panoramic sliding sunroof)
29.1	Install left and right front roof rack mount (18)	Nut, roof carrier mount	*BA65.10-P-1001-01C
29.2	Unscrew bolt (27) on left and right side of front panoramic sliding roof frame (1)	Model 205.2, 253 with code 413 (Automatic panoramic sliding sunroof)
30	Insert left and right stepped wedge (19) between body flange and front sliding roof frame (1)	The optimum position of the stepped wedges (19) is reached, when they can be positioned on the center step under slight pressure. Stepped wedges (19) with various increments are available .
31	Tighten bolts (23)	Model 205.0/1/2, 253 with code 413 (Automatic panoramic sliding sunroof)
32	Position mounting consoles (25) at installation locations and tighten bolts (24)	Model 205.0/1/2, 253 with code 413 (Automatic panoramic sliding sunroof)
33	Tighten bolts (13) on left and right rear mounting console (15)	Model 205.0/1/2, 253 with code 413 (Automatic panoramic sliding sunroof) Ensure that marked bolts (13) are used when removing, because bolts (13) must not be mixed up with other bolts (14, 16). Otherwise crash safety at this body point is no longer ensured.
34	Position front mounting consoles (17) at installation locations and tighten bolts (16)	Model 222 with code 413 (Automatic panoramic sliding sunroof)
35.1	Disconnect electrical connector (26) on right side of front panoramic sliding roof frame (1)	Model 222 with code 413 (Automatic panoramic sliding sunroof)
35.2	Connect electrical connector (22)	Model 205.0/1/2, 253 with code 413 (Automatic panoramic sliding sunroof)
36	Guide left and right windowbag unit (10) into mount (12) together with bolts (11) and at side roof frame	Model 222 with code 413 (Automatic panoramic sliding sunroof)
37	Tighten bolt (9) from left and right windowbag unit (10)	Model 222 with code 413 (Automatic panoramic sliding sunroof) Bolt, windowbag unit to roof frame	*BA91.60-P-1004-01I
38	Connect electrical connector (21) to left and right windowbag unit (10)	Model 222 with code 413 (Automatic panoramic sliding sunroof)
39	Install electrical wiring harness (8) on front roof frame	Replace damaged fasteners.
40	Install headliner	Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof)	AR68.30-P-4300LW
		Model 205.2, 253 with code 413 (Automatic panoramic sliding sunroof)	AR68.30-P-4300LWS
		Model 222.0/1 with code 413 (Automatic panoramic sliding sunroof)	AR68.30-P-4300LF
41.1	Install left and right drip rail	Model 205.0/1 with code 413 (Automatic panoramic sliding sunroof) Model 222 with code 413 (Automatic panoramic sliding sunroof)
41.1	Install left and right drip rail	Model 222 with code 413 (Automatic panoramic sliding sunroof)	AR88.80-P-4000LF
41.2	Install left and right roof railing	Model 205.2, 253 with code 413 (Automatic panoramic sliding sunroof)
41.2	Install left and right roof railing		AR77.40-P-5000LW
42	Connect ground line for on-board electrical system battery	Model 205.0/1/2, 253 with code 413 (Automatic panoramic sliding sunroof)	AR54.10-P-0003LW
42	Connect ground line for on-board electrical system battery	Model 222 with code 413 (Automatic panoramic sliding sunroof)	AR54.10-P-0003LF
43	Synchronize panoramic sliding roof with diagnostic system and perform teach-in run for automatic reversing function	Model 205.0/1/2 with code 413 (Automatic panoramic sliding sunroof) Model 222 with code 413 (Automatic panoramic sliding sunroof) Model 253 with code 413 (Automatic panoramic sliding sunroof)
		Model 205.0/1/2 with code 413 (Automatic panoramic sliding sunroof) Model 222 with code 413 (Automatic panoramic sliding sunroof)	AD00.00-P-2000-04B
	Check
44	Before initially driving the vehicle, ensure that bonded connection is cured using fabricated reference adhesive bead	Do not drive vehicle for 10 h after gluing in panoramic sliding roof frame (1). Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.

ROOF

Number	Designation		Model 205	MODEL 222 except CODE Z07
BA65.10-P-1001-01C	Nut, roof carrier mount	Nm	14	14

AIRBAG

Number	Designation		Model 222
BA91.60-P-1004-01I	Bolt, windowbag unit to roof frame	Nm	7

Fig 5: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 6: Identifying Mounting Wedge (110 589 03 59 00)

Courtesy of MERCEDES-BENZ USA

Fig 7: Identifying Set Of Shields (222 589 01 31 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1154-02A	2-component adhesive repair kit, Betaforce 2850L	A 012 989 12 71