Sliding Door Entry Complete Replacement - Ar63.30-S-0008E
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 447 with engine 780 |
AS00.00-Z-0035-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Model 447 with engine 780 | AH00.00-Z-0300-01A |
| Notice | Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-P-0005-01KOA | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Remove | |||
| 1 | Remove all detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blankets. | ||
| 3 | Remove outer sliding door entrance. | AR63.30-S-0004-01E | |
| Clip: Separate outer sliding door entrance Rotary wire brush Wet and dry vacuum cleaner |
GB63.30-S-4000-16A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 4 | Remove sidewall paneling section and C-pillar reinforcement section. | AR63.10-S-0060-01E | |
| 000 588 15 84 00 Heat gun | Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner |
WS54.00-P-0125B | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Cut off complete sliding door entrance (1). | AR63.30-S-0008-01E | |
| Clip: Cut off complete sliding door entrance | GB63.30-S-0000-02A | ||
| 000 588 15 84 00 Heat gun | Spindle grinder Body power jigsaw Rotary wire brush Wet and dry vacuum cleaner |
WS54.00-P-0125B | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 6 | Prepare outer sliding door entrance for installation. | AR63.30-S-0004-02E | |
| Clip: Prepare outer sliding door entrance for welding in Rotary wire brush Wet and dry vacuum cleaner |
GB63.30-S-4000-17A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 7 | Prepare sidewall paneling section and C-pillar reinforcement section for installation. | Rotary wire brush Wet and dry vacuum cleaner |
AR63.10-S-0060-02E |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 8 | Prepare complete sliding door entrance (1) for installation. | AR63.30-S-0008-02E | |
| Clip: Prepare complete sliding door entrance Spot weld milling machine Rotary wire brush Hole punching pliers Wet and dry vacuum cleaner |
GB63.30-S-0000-01A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 9 | Install complete sliding door entrance (1). | AR63.30-S-0008-03E | |
| Clip: Install and weld in complete sliding door entrance | GB63.30-S-0000-00A | ||
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
| 000 588 13 84 00 Welder | Rotary wire brush Wet and dry vacuum cleaner |
WS60.00-P-0437K | |
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 10 | Install sidewall paneling section and C-pillar reinforcement section. | AR63.10-S-0060-03E | |
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
| 000 588 13 84 00 Welder | Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner |
WS60.00-P-0437K | |
| Seam seal 300 ml in black or white | *BR00.45-Z-1003-01A | ||
| Adhesive kit, body, 2-component adhesive | *BR00.45-Z-1092-02A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 11 | Install outer sliding door entrance. | AR63.30-S-0004-03E | |
| Clip: Weld in outer sliding door entrance | GB63.30-S-4000-18A | ||
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
| 000 588 13 84 00 Welder | Angular grinder Rotary wire brush Wet and dry vacuum cleaner |
WS60.00-P-0437K | |
| 12 | Remove welding protection blankets. | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 13 | Prime repair area with primer filler. | ||
| Notice | Notes on paintwork repairs | https://xentry.daimler.com |
AH98.00-P-9408-02A |
| 14 | Seal seam after repair. | AR97.10-S-4000E | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 15 | Paint repair area and adjacent surfaces. | ||
| Notice | Notes on paintwork repairs | https://xentry.daimler.com |
AH98.00-P-9408-02A |
| 16 | Supplement cavity preservation. | AR97.20-S-1500E | |
| 17 | Install all detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1003-01A | Seam seal 300 ml in black or white | A 005 989 63 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |