Inner Left Front Sidewall Partial Replacement - Ar63.10-S-6430E
Model 447, 448.7
except code T19 (Sliding door left)
MODIFICATION NOTES
| 19.02.2020 | Safety note AS00.00-Z-0035-01A and technical notes AH00.00-Z-0300-01A and AH54.10-P-0001-01A added | ||
| 19.02.2020 | Hand drill in infoblock "Commercially available devices/tools," added | Step 5 | |
| 19.02.2020 | Angle grinder in infoblock "Commercially available devices/tools," added | Operation step 7 |
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 447 with Motor 780 |
AS00.00-Z-0035-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on battery | AH54.10-P-0001-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Model 447 with Motor 780 | AH00.00-Z-0300-01A |
| Notice | Special instructions for lifting and supporting vehicle | AH00.60-S-0100-01KOA | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove all detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blankets. | ||
| 3 | Remove soundproofing. | AR60.00-S-1752E | |
| 4.1 | Remove left sidewall paneling up to window cutout. | Model 447.7/8 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) Model 447.7 with code W18 (Sliding window front left in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 447.7 with code W18 (Sliding window front left in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) Model 447 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 448.7 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 448.7 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) |
AR63.10-S-0002E |
| 4.2 | Remove left sidewall paneling with window cutout. | Model 447.7/8 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) Model 447.7 with code W18 (Sliding window front left in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 447.7 with code W18 (Sliding window front left in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) Model 447 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 448.7 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 448.7 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) |
AR63.10-S-0120E |
| 4.3 | Remove left sidewall paneling. | MODEL 447.6 except CODE W16 (Left front window, stationary in side wall/sliding door) except CODE W29 (Stationary rear window) | AR63.10-S-0100E |
| 5 | Partially separate inner front left side wall (1) and sidewall paneling reinforcement (2). | Hand drill Body power jigsaw Wet and dry vacuum cleaner Spot weld milling machine |
AR63.10-S-6430-01E |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 6 | Prepare inner front left side wall (1) and sidewall paneling reinforcement (2) for installation. | Rotary wire brush Wet and dry vacuum cleaner |
AR63.10-S-6430-02E |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 7 | Install and weld in inner front left side wall (1) and sidewall paneling reinforcement (2). | AR63.10-S-6430-03E | |
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
| 000 588 13 84 00 Welder | Rotary wire brush Wet and dry vacuum cleaner Angular grinder |
WS60.00-P-0437K | |
| 8.1 | Install left sidewall paneling up to window cutout. | Model 447.7/8 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) Model 447.7 with code W18 (Sliding window front left in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 447.7 with code W18 (Sliding window front left in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) Model 447 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 448.7 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 448.7 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) |
AR63.10-S-0002E |
| 8.2 | Install left sidewall paneling with window cutout. | Model 447.7/8 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) Model 447.7 with code W18 (Sliding window front left in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 447.7 with code W18 (Sliding window front left in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) Model 447 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 448.7 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W29 (Window fixed behind) except code T19 (Sliding door left) Model 448.7 with code W16 (Window front left, fixed, in sidewall/sliding door) with code W32 (Rear passenger compartment electric pop-out windows) except code T19 (Sliding door left) |
AR63.10-S-0120E |
| 8.3 | Install left sidewall paneling. | MODEL 447.6 except CODE W16 (Left front window, stationary in side wall/sliding door) except CODE W29 (Stationary rear window) | AR63.10-S-0100E |
| 9 | Install all detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |