Replace End CROSSMEMBER Internal Part - Ar64.20-S-1120E
Model 447, 448
| Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. Model 447 with engine 780 |
AS00.00-Z-0035-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Model 447 with engine 780 | AH00.00-Z-0300-01A |
| Notice | Special instructions for lifting and supporting vehicle | AH00.60-S-0100-01KOA | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove all detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blankets. | ||
| 3 | Remove bottom corner pillar reinforcement. | AR64.30-S-5710E | |
| 4 | Cut off crossmember inner section (1). | Model 447.7 with code UR1 (Seat rail system with quick-release attachment system) Model 447.7 with code UR3 (Seat mount with quick fastener (2 passenger seat rows)) Model 447.7 with code UR6 (Rear seats with quick-release locks (1st row)) Model 447.7 with code ZU4 (Production Argentina) Model 447.8 Model 448.7 with code UR1 (Seat rail system with quick-release attachment system) Model 448.7 with code UR3 (Seat mount with quick fastener (2 passenger seat rows)) Model 448.8 |
AR64.20-S-1120-01E |
| Model 447.6 Model 447.7 except code UR1 (Seat rail system with quick-release attachment system) except code UR3 (Seat mount with quick fastener (2 passenger seat rows)) except code UR6 (Rear seats with quick-release locks (1st row)) except code ZU4 (Production Argentina) Model 448.7 except code UR1 (Seat rail system with quick-release attachment system) except code UR3 (Seat mount with quick fastener (2 passenger seat rows)) Spindle grinder Rotary wire brush Wet and dry vacuum cleaner |
AR64.20-S-1120-01EA | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Prepare crossmember inner section (1) for installation. | Model 447.7 with code UR1 (Seat rail system with quick-release attachment system) Model 447.7 with code UR3 (Seat mount with quick fastener (2 passenger seat rows)) Model 447.7 with code UR6 (Rear seats with quick-release locks (1st row)) Model 447.7 with code ZU4 (Production Argentina) Model 447.8 Model 448.7 with code UR1 (Seat rail system with quick-release attachment system) Model 448.7 with code UR3 (Seat mount with quick fastener (2 passenger seat rows)) Model 448.8 |
AR64.20-S-1120-02E |
| Model 447.6 Model 447.7 except code UR1 (Seat rail system with quick-release attachment system) except code UR3 (Seat mount with quick fastener (2 passenger seat rows)) except code UR6 (Rear seats with quick-release locks (1st row)) except code ZU4 (Production Argentina) Model 448.7 except code UR1 (Seat rail system with quick-release attachment system) except code UR3 (Seat mount with quick fastener (2 passenger seat rows)) Rotary wire brush Wet and dry vacuum cleaner |
AR64.20-S-1120-02EA | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 6 | Install and weld in crossmember inner section (1). | Model 447.7 with code UR1 (Seat rail system with quick-release attachment system) Model 447.7 with code UR3 (Seat mount with quick fastener (2 passenger seat rows)) Model 447.7 with code UR6 (Rear seats with quick-release locks (1st row)) Model 447.7 with code ZU4 (Production Argentina) Model 447.8 Model 448.7 with code UR1 (Seat rail system with quick-release attachment system) Model 448.7 with code UR3 (Seat mount with quick fastener (2 passenger seat rows)) Model 448.8 |
AR64.20-S-1120-03E |
| Model 447.6 Model 447.7 except code UR1 (Seat rail system with quick-release attachment system) except code UR3 (Seat mount with quick fastener (2 passenger seat rows)) except code UR6 (Rear seats with quick-release locks (1st row)) except code ZU4 (Production Argentina) Model 448.7 except code UR1 (Seat rail system with quick-release attachment system) except code UR3 (Seat mount with quick fastener (2 passenger seat rows)) |
AR64.20-S-1120-03EA | ||
| 000 588 12 84 00 Welder | WS00.00-P-0318K | ||
| 000 588 13 84 00 Welder | Rotary wire brush Wet and dry vacuum cleaner |
WS60.00-P-0437K | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Fig 1 | |||
| 7 | Install bottom corner pillar reinforcement. | AR64.30-S-5710E | |
| 8 | Install all detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |