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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Rear Wall And Rear End - 447 Chassis >> Rear Wall And Rear End Body Repair >> Cut Off Inner Part Of End Cross Member - Ar64.20-S-1120-01EA

Cut Off Inner Part Of End Cross Member - Ar64.20-S-1120-01EA

Model 447.6 

Model 447.7 

except code UR1 (Seat rail system with quick-release attachment system) 

except code UR3 (Seat mount with quick fastener (2 passenger seat rows)) 

except code UR6 (Rear seats with quick-release locks (1st row)) 

except code ZU4 (Production Argentina) 

Model 448.7 

except code UR1 (Seat rail system with quick-release attachment system) 

except code UR3 (Seat mount with quick fastener (2 passenger seat rows)) 

G16487961Courtesy of MERCEDES-BENZ USA
  1. Expose spot welds on crossmember inner section (1) and cut out (areas A to E).
  2. Expose spot welds on crossmember inner section (1) and cut out (areas F and G).

    IMPORTANT Cut out spot welds through two sheet metal thicknesses (arrows).

  3. Expose inert gas weld on crossmember inner section (1) and cut (areas H and I).
  4. Remove damaged crossmember inner section (1).
    G16487962Courtesy of MERCEDES-BENZ USA
  5. Sand down mating surfaces to bare metal in crosshatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  6. Remove shavings and drill chips.
  7. Coat insides of spot weld flanges with zinc dust paint.
G16487963Courtesy of MERCEDES-BENZ USA