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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Front End And Fire Wall - 447 Chassis >> Front End And Fire Wall Body Repair >> Front CRASHBOX Removal And Installation - Ar62.10-S-0001E

Front CRASHBOX Removal And Installation - Ar62.10-S-0001E

Model 447, 448 

G16483238Courtesy of MERCEDES-BENZ USA

Shown on model 447.813 

Shown on model 447.813 with engine 780 

G16483239Courtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.
Model 447 with engine 780
AS00.00-Z-0035-01A
Notice General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment Model 447 with engine 780 AH00.00-Z-0300-01A
REMOVINGINSTALLING Remove/install     
1 Remove front bumper.   AR88.20-S-2000E
2 Remove washer fluid reservoir. When removing the left crash box (1).
IMPORTANT For this purpose, remove the nuts and move the washer fluid reservoir out of the working area.
AR82.35-S-6000E
3 Remove the bumper's bracket.   AR88.20-S-2150E
4 Take radiator unit out of brackets (2) on crash boxes (1). IMPORTANT Secure radiator unit on crossmember against falling down.  
5 Remove corresponding crash box (1). IMPORTANT To do this, remove screws/bolts (3).
TORQUE SPECIFICATION M8
*BA00.10-Z-1003-01KOA 
6 Install in the reverse order.    
HEADLESS SCREWS/BOLTS: SCREWS/BOLTS AND NUTS, COARSE-PITCH THREAD

Number Designation 8.8 10.9
BA00.10-Z-1003-01KOA M8 Galvanized Nm 23 32
Phosphated Nm 21 29
HEADLESS SCREWS/BOLTS: SCREWS/BOLTS AND NUTS, COARSE-PITCH THREAD

Number Designation 12.9
BA00.10-Z-1003-01KOA M8 Galvanized Nm 38
Phosphated Nm 36