Check Brake Caliper Supports Of Front Axle, Replace If Necessary (Code: VS2BREMTRA) - SM42.10-S-0047A
Model 447.### ## as of 840110 up to 858840
MODIFICATION NOTES
| 03.05.2021 | Part number for brake caliper support parts kit (left or right) updated. | Party ordering note table |
OPERATION NO. OF OPERATION TEXTS OR STANDARD TEXTS AND FLAT RATES
| Category | Op. no. | Operation text | Time | Acc. no. | Code |
|---|---|---|---|---|---|
| P | 02 0951 | Operations: Check 2 brake caliper supports of front axle | - | 42 910 81 | VS2BREMTRA |
| P | 02 0952 | Operations: Replace one front axle brake caliper support (after check) | - | 42 910 81 | VS2BREMTRA |
| P | 02 0953 | Operations: Replace a further front axle brake caliper support (one brake caliper support replaced) | - | 42 910 81 | VS2BREMTRA |
| P | 40 1469 | Extra work for removing/installing 2 wheel and tire assemblies during installation with wheel lift dolly | - | 42 910 81 | VS2BREMTRA |
Example illustration: Location of marking on cast batch (2) in upper area of brake caliper support (1)
Example illustration: Location of marking on cast batch (2) in lower area of brake caliper support (1)
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notice | Notes on repairs to brake system | AH42.00-P-0003-01A | |
| Notice | Brake fluid notes | AH42.50-P-0001-01A | |
| General information on malfunctions in the brake system | AH42.30-D-2007-01KOA | ||
| Check | |||
| 1 | Check whether vehicle is affected by measure. | Affected vehicles: Check brake caliper supports of front axle, replace if necessary (code: VS2BREMTRA) |
SM42.10-S-0047-01AAA |
| Remove | |||
| 2 | Raise vehicle. | ||
| AR00.60-S-1000E | |||
| 3 | Remove wheel and tire assemblies (left and right) of front axle. | ||
| AR40.10-S-1100E | |||
| Clean | |||
| 4 | Clean brake caliper supports (1) at left and right in area of cast batch marking (2). | Assembly cleaner |
*BR00.45-Z-1028-04A |
| Check | |||
| 5 | Check the cast batch marking (2) on the brake caliper support (1). | Replace all brake caliper supports (1) with cast batch marking (2) "1A13". Inspection mirror If the left or right brake caliper support (1) does not have the cast batch marking (2) "1A13", ↓ the respective brake caliper support (1) is not affected by the measure. If the left or right brake caliper support (1) has the cast batch marking (2) "1A13", ↓ the respective brake caliper support (1) is affected by the measure and must be replaced. |
|
| Remove | |||
| 6 | Remove cap of brake fluid reservoir. | ||
| 7 | Remove respective brake caliper (5) and hang to one side. | ||
Otherwise the brake hose may be damaged. Dispose of removed component parts properly. Observe the applicable legal requirements and specifications of the relevant country. |
AR42.10-S-0070E | ||
| 8 | Remove brake pads from brake caliper support (1). | ||
| 9 | Remove sliding plates (7) from brake caliper support (1). | ||
| 10 | Remove respective brake caliper support (1). | Dispose of removed component parts properly. Observe the applicable legal requirements and specifications of the relevant country. |
|
| Clean | |||
| 11 | Clean respective working areas and component parts. | Assembly cleaner | *BR00.45-Z-1028-04A |
| Fig 1 | |||
| Install | |||
| 12 | Install respective new brake caliper support (1) and screw in new screws (4). | *BA42.10-Z-1002-03KOB | |
| 13 | Install previously removed sliding plates (7) into new brake caliper support (1). | ||
| 14 | Install previously removed brake pads. | This can otherwise cause the brake system to malfunction. |
|
| 15 | Install respective brake caliper (5). | AR42.10-S-0070E | |
Otherwise, the screws (6) may suffer from corrosion. |
*BA42.10-Z-1003-03KOB | ||
| 16 | Mount wheel and tire assemblies (left and right) of front axle. | ||
| AR40.10-S-1100E | |||
| 17 | Lower vehicle. | ||
| AR00.60-S-1000E | |||
| 18 | Operate brake pedal. | Only if the vehicle is affected by the measure. |
|
| Check | |||
| 19 | Check brake fluid level. | Only if the vehicle is affected by the measure. | |
| If the brake fluid level is below the "Min." marking, ↓ correct brake fluid level. Do not invoice corrections to the brake fluid level as part of this service measure. |
AP42.50-S-4210E | ||
| 20 | Install cap of brake fluid reservoir. | Only if the vehicle is affected by the measure. | |
| 21 | Perform brake test on test stand. | Only if the vehicle is affected by the measure. | |
| AP42.00-S-4290E |
FRONT AXLE FLOATING CALIPER
| Number | Designation | Model 447, 448 | |
|---|---|---|---|
| BA42.10-Z-1002-03KOB | Screw/bolt, front floating caliper carrier to steering knuckle | Nm | 172 |
FRONT AXLE FLOATING CALIPER
| Number | Designation | Model 447, 448 | |
|---|---|---|---|
| BA42.10-Z-1003-03KOB | Screw/bolt, floating brake caliper to floating caliper carrier | Nm | 34 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |
PARTS ORDERING NOTE
| Part no. | Designation | Quantity |
|---|---|---|
| A 906 990 04 01 | Hexagon head bolt, brake caliper support to steering knuckle (left or right) | n.B. |
| A 447 420 00 15 | Brake caliper support parts kit (left or right) | n.B. |