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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments -- 447 Chassis >> Testing & Repair >> Remove/Install Bellows For Pop-Up Roof - AR77.70-S-0080E

Remove/Install Bellows For Pop-Up Roof - AR77.70-S-0080E

Model 447.7/8 

With Code ZK9 (Lifting roof hatch) 

Model 447.8 

With Code ZK0 (EASY UP pop-up roof, electric) 

MODIFICATION NOTES

29.01.2018 Method revised Operation steps 1 to 6  

Shown on model 447.8 With Code ZK0 (pop-up roof EASY UP, electric) with installed pop-up roof 

G16507370Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
REMOVING Remove     
1 Remove pop-up roof Model 447.7/8
with code ZK9 (Lifting roof hatch)
AR77.70-S-0001E 
    Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)
AR77.75-S-0011E
2 Remove inner profile channel (5) NOTES
Carefully remove inner profile channel (5).
Otherwise, the boot (1) may be damaged
 
3 Remove bellows (1)    
INSTALLING Install     
4 Align boot (1) with pop-up roof and lay down    
5 Install bellows (1) on pop-up roof   AR77.70-S-0080-01E 
    Special lubricant, spray *BR00.45-Z-1077-06A 
    SPECIAL TOOL Long wedge Fig 1
    SPECIAL TOOL Roller Fig 2
6 Install corresponding pop-up roof Model 447.7/8
with code ZK9 (Lifting roof hatch)
AR77.70-S-0001E 
    Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)
AR77.75-S-0011E
Fig 1: Identifying Long Wedge (115 589 03 59 00)
G07070400Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Roller (639 589 08 63 00)
G16507333Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1077-06A Special lubricant, spray A 000 989 35 60