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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments -- 447 Chassis >> Testing & Repair >> Install Bellows On Pop-Up Roof - AR77.70-S-0080-01E

Install Bellows On Pop-Up Roof - AR77.70-S-0080-01E

Model 447.7/8 

With Code ZK9 (Lifting roof hatch) 

Model 447.8 

With Code ZK0 (EASY UP pop-up roof, electric) 

Fig 1: Identifying Long Wedge (115 589 03 59 00)
G07070400Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Roller (639 589 08 63 00)
G16507333Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1077-06A Special lubricant, spray A 000 989 35 60
  1. Cut seven, approx. 10 cm long, fastening elements out of removed old filler profile (2).
  2. Transfer markings on removed boot (1) to new boot (1).

    If boot (1) is replaced.

  3. Mark center of front profile rail (3).
  4. Align markings on boot (1) according to markings on profile rails (3) and hook boot (1) into profile rails (3).

    IMPORTANT The rear seam of the boot (1) is not located in the center due to design.

  5. Install cut fastening elements on front center, front side, left, right and rear side.
  6. Mark center of new filler profile (2).
  7. Spray lubricant to filler channel (2).
    G16507363Courtesy of MERCEDES-BENZ USA
  8. Align center of filler channel according to marking on front profile rail (3), remove front fastening section and install front filler channel with SPECIAL TOOL roller in front profile rail (3).
  9. Starting at front, install boot and filler channel uniformly toward rear in profile rails (3) of pop-up roof using SPECIAL TOOL roller and SPECIAL TOOL long wedge.

    IMPORTANT Remove fastening elements one after another.

    Observe installation direction (arrows) of filler channel.

    Shown on removed pop-up roof 

G16507364Courtesy of MERCEDES-BENZ USA