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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments -- 447 Chassis >> Testing & Repair >> Prepare Body Flange For Installing Panoramic Roof - AR77.21-S-0750-13E

Prepare Body Flange For Installing Panoramic Roof - AR77.21-S-0750-13E

Model 447.7/8, 448.8 

Notice  Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
Notice  General notes on touch-up applicators and paint spray cans   AH98.00-P-9409-06A
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1180-02A Repair kit for installing windshields, 1-component adhesive A 000 989 49 05

NOTES Do not touch bonding surfaces with bare fingers and bonding surfaces must be free of dust, oil, grease, wax, dirt residues and other adhesive components. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.

NOTES Only use materials from approved repair kit and observe the processing instructions without fail.

Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.

NOTES If new parts were installed during a body repair in the area of the body flange, the bonding surfaces must be masked off before painting. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.

NOTES Object and room temperatures must be at least 15°C and may not exceed 35°C.

Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.

G16507296Courtesy of MERCEDES-BENZ USA
  1. Cut back adhesive bead (1) present on body flange to a residual height of approx. 1 to 2 mm and remove residual pieces of adhesive bead (1) that have not been fully cut off.

    IMPORTANT The present adhesive bead (1) should not be higher than max. 2 mm.

  2. Fully remove adhesive bead (1) present on contact surfaces of spacers (2).
  3. Remove cutting residues at body flange.
  4. Clean bonding surfaces.
  5. Repair paintwork damage and/or damage to priming on body flange.

    NOTES Ensure that adhesive material is applied only to present adhesive beads, which have been cut down, or to the original factory primer or repair primer approved by Daimler.

    Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.

    IMPORTANT Use only approved primer fillers and paints:

    https://xentry.mercedes-benz.com 

  6. Apply primer in bonding area.

    In case of missing residual adhesive material in bonding area.