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Home >> Mercedes Benz >> 2016 >> GLE450 AMG >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes - Hydraulic & Mechanical Systems - 292 Chassis - 1 Of 2 >> Testing & Repair >> Check Thickness And Condition Of Brake Disks - AR42.10-P-0120A

Check Thickness And Condition Of Brake Disks - AR42.10-P-0120A

MODEL 292 

G11974612
REMOVING Remove     
  Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
1 Remove wheel-and-tire assembly   AR40.10-P-1100GQC
INSPECT Check     
2 Check brake disks (1) at front and rear axle IMPORTANT Inspect for scores and cracks. Hairline cracks can occur due to high stress.
IMPORTANT Brake disks (1) do not have to be replaced when the crack length (2) is a maximum of 25 mm. With perforated brake disks or those provided with sunk holes (1) measure the crack length (2) including the bore diameter.
For cracks and scores which have split open and are deeper than 0.5 mm:

Replace brake disks (1) subject to separate repair order.
 
MEASURING Measure     
3 Measure thickness of brake disks on front and rear axles using caliper gauge (010) Front axle Brake disk thickness *BE42.10-P-1001-08N 
    Rear axle Brake disk thickness *BE42.10-P-1001-09L 
    SPECIAL TOOL Caliper gauge
Observe recommended limit dimensions. If the wear limit has been exceeded or will be exceeded before the next brake pad change:

Replace brake disks (1) on front axle subject to separate repair order.
Fig 1
INSTALLING Install     
4 Mount wheel and tire assembly   AR40.10-P-1100GQC
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 292.323/324 Model 292.356/362 except code P31 (AMG Line exterior) Model 292.356/362 with code 830 (Vehicles for China, additional parts) with code P31 (AMG Line exterior) Model 292.362 with code 494 (US version) with code P31 (AMG Line exterior) Model 292.356/362 with code P31 (AMG Line exterior) except code 494 (US version) except code 830 (Vehicles for China, additional parts) Model 292.364/371 Model 292.373 except code U29 (AMG high-performance braking system)
BE42.10-P-1001-08N Brake disk thickness New mm 32 36
Wear limit mm 29, 4 33, 4
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 292.373 with code U29 (AMG high-performance braking system) Model 292.374/375
BE42.10-P-1001-08N Brake disk thickness New mm 36
Wear limit mm 34
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 292.323/324 except code P31 (AMG Line exterior) Model 292.362 with code 494 (US version) except code P31 (AMG Line exterior) Model 292.323/324 with code P31 (AMG Line exterior) Model 292.356/364/371 Model 292.362 except code 494 (US version) Model 292.362 with code 494 (US version) with code P31 (AMG Line exterior) Model 292.373 except code U29 (AMG high-performance braking system)
BE42.10-P-1001-09L Brake disk thickness New mm 14 22
Wear limit mm 11, 4 19, 4
CHECK VALUES FOR REAR AXLE BRAKE DISKS

Number Designation Model 292.373 with code U29 (AMG high-performance braking system) Model 292.374/375
BE42.10-P-1001-09L Brake disk thickness New mm 26
Wear limit mm 24
Fig 1: Identifying Caliper Gauge (140 589 00 19 00)
G11974613Courtesy of MERCEDES-BENZ USA