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Home >> Mercedes Benz >> 2016 >> GLE300d >> Repair and Diagnosis >> Suspension >> Suspension Control Systems >> Suspension - 166 Chassis >> Testing & Repair >> Remove/Install Active Roll Stabilization Hydraulic Pump >> Remove/Install Active Roll Stabilization Hydraulic Pump - AR32.34-P-0030GQ

Remove/Install Active Roll Stabilization Hydraulic Pump - AR32.34-P-0030GQ

MODEL 166 with ENGINE 276, 642 with CODE 468 (ACTIVE CURVE SYSTEM) 

MODEL 292 with ENGINE 276, 642 with CODE 468 (ACTIVE CURVE SYSTEM) 

MODIFICATION NOTES

30.08.2016 Notes updated Safety notice: AS00.00-Z-0001-01A inserted  

Shown on model 166.057 

G11972510
  Risk of injury  caused by pinching or crushing when working on springs or spring bodies that are under tension Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves. AS00.00-Z-0001-01A
  Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
  Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on active roll stabilization   AH32.34-P-0001-01A 
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Switch off ignition and store transmitter key outside of transmission range (min. 2 m)    
2 Open engine hood and raise to vertical position Model 166 with engine 276, 642 with code 468 (ACTIVE CURVE SYSTEM) AR88.40-P-1000GQ
3 Remove upper engine cover    
4 Remove tensioning device for poly-V belt Model 292 with engine 276 with code 468 (ACTIVE CURVE SYSTEM) AR13.25-P-3220GQC
    Model 166 with engine 276.9 with code 468 (ACTIVE CURVE SYSTEM) AR13.20-P-0001GQ
    Model 166, 292 with engine 642 with code 468 (ACTIVE CURVE SYSTEM) AR13.20-P-0001OGR
    Model 166, 292 with engine 276.8 with code 468 (ACTIVE CURVE SYSTEM) AR13.25-P-3220GQC
5 Release and disconnect electrical connection from throttle valve for Active Roll Stabilization (Y86/2)    
6 Clamp off hose (1a) and detach from hydraulic pump (1)   AR32.00-P-0001-01A 
    SPECIAL TOOL Clamp Fig 1
    SPECIAL TOOL Record plug Figure
7 Detach line (1b) from hydraulic pump (1)   AR32.00-P-0001-01A 
    TORQUE SPECIFICATION Bolt, hydraulic line to hydraulic pump *BA32.00-P-1006-01A 
    SPECIAL TOOL Record plug Figure
8 Remove bolts (2) and remove hydraulic pump (1) TORQUE SPECIFICATION Bolt, hydraulic pump to cylinder crankcase *BA32.00-P-1001-01A 
    TORQUE SPECIFICATION Bolt, hydraulic pump to timing case *BA32.00-P-1002-01A 
    TORQUE SPECIFICATION Bolt, carrier for hydraulic pump to cylinder crankcase *BA32.00-P-1003-01A 
9 Install in the reverse order    
10 Fill and bleed ACTIVE CURVE SYSTEM   AR32.34-P-0021GQ 
HYDRAULIC PUMP

Number Designation Model 166 with engine 276 Model 166 with engine 642
BA32.00-P-1001-01A Bolt, hydraulic pump to cylinder crankcase Nm 20 23
HYDRAULIC PUMP

Number Designation Model 292 with engine 276 Model 292 with engine 642
BA32.00-P-1001-01A Bolt, hydraulic pump to cylinder crankcase Nm 20 23
HYDRAULIC PUMP

Number Designation Model 166 with engine 276 Model 166 with engine 642
BA32.00-P-1002-01A Bolt, hydraulic pump to timing case Nm 35 -
HYDRAULIC PUMP

Number Designation Model 292 with engine 276 Model 292 with engine 642
BA32.00-P-1002-01A Bolt, hydraulic pump to timing case Nm 35 -
HYDRAULIC PUMP

Number Designation Model 166 with engine 276 Model 166 with engine 642
BA32.00-P-1003-01A Bolt, carrier for hydraulic pump to cylinder crankcase Nm - 20
HYDRAULIC PUMP

Number Designation Model 292 with engine 276 Model 292 with engine 642
BA32.00-P-1003-01A Bolt, carrier for hydraulic pump to cylinder crankcase Nm - 20
HYDRAULIC PUMP

Number Designation Model 166 with engine 276 Model 166 with engine 642
BA32.00-P-1006-01A Bolt, hydraulic line to hydraulic pump Nm 10 10
HYDRAULIC PUMP

Number Designation Model 292 with engine 276 Model 292 with engine 642
BA32.00-P-1006-01A Bolt, hydraulic line to hydraulic pump Nm 10 10
Fig 1: Identifying Clamp (000 589 54 37 00)
G09982233Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA