Remove/Install Cover Of Rear Axle Differential - AR35.31-P-0555MNA
Model 205.386/387/486/487
Model 253.388/389/988/989
Shown on model 205.387
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Remove/install | |||
| 1 | Raise vehicle | AR00.60-P-1002LWG | |
| 2 | Drain oil from rear axle differential (50) | AR35.31-P-0520-07MNA | |
| *BF35.31-P-1003-02B | |||
| BF35.31-P-1003-01U | |||
| Sealant, Omnifit 100H (50 g) | *BR00.45-Z-1061-01A | ||
| Loctite 7063 cleaning spray (150 ml) | *BR00.45-Z-1046-04A | ||
| *BA35.31-P-1003-02H | |||
| *BA35.31-P-1002-02H | |||
| 3 | Remove rear axle carrier (4) with rear axle differential (50) | Model 205.386/387/486/487 | AR35.10-P-0010LW |
| Model 253.388/389/988/989 | AR35.10-P-0010LWX | ||
| 4 | Remove rear axle differential (50) from rear axle carrier (4) | AR35.31-P-0522MNA | |
| 5 | Remove bolts (52b) from heat sink (52a) and remove heat sink (52a) | *BA35.31-P-1004-02H | |
| 6 | Release and disconnect electrical connection of differential lock actuator motor | ||
| 7 | Remove bolts (52s) and take off end cover (52) | Do not pound in tool for prying off between end cover (52) and rear axle differential (50). The sealing surface will be damaged otherwise. Model 205.387/487 Model 253.389/989 The guide lug of the end cover (52) must latch into the positioning bracket (51). Otherwise, the rear axle differential (50) will be damaged. |
|
| *BA35.31-P-1001-02H | |||
| Sealant, Loctite 5970, 50 ml | *BR00.45-Z-1013-01A | ||
| Fig 1 | |||
| Clean | |||
| 8 | Clean sealing surfaces on rear axle differential (50) and end cover (52) | Assembly cleaner | *BR00.45-Z-1028-04A |
| 9 | Install in the reverse order | ||
| 10 | Check rear axle differential (50) for leak tightness | ||
| 11 | Lower vehicle | AR00.60-P-1002LWG |
REAR AXLE DIFFERENTIAL HOUSING
| Number | Designation | Model 205 | Model 253 | ||
|---|---|---|---|---|---|
| BA35.31-P-1001-02H | Bolt, end cover to rear axle differential | Stage 1 | Nm | 30 | 30 |
| Stage 2 | ∠° | 45 | 45 | ||
REAR AXLE DIFFERENTIAL HOUSING
| Number | Designation | Model 205 | Model 253 | |
|---|---|---|---|---|
| BA35.31-P-1002-02H | Oil filler screw of rear axle differential | Nm | 50 | 50 |
REAR AXLE DIFFERENTIAL HOUSING
| Number | Designation | Model 205 | Model 253 | |
|---|---|---|---|---|
| BA35.31-P-1003-02H | Drain screw to rear axle differential | Nm | 50 | 50 |
REAR AXLE DIFFERENTIAL HOUSING
| Number | Designation | Model 205 | Model 253 | |
|---|---|---|---|---|
| BA35.31-P-1004-02H | Bolt, heat sink to end cover | Nm | 35 | 35 |
REAR AXLE GEAR
| Number | Designation | Model 205.086/087/286/287/386/387/486/487 | |
|---|---|---|---|
| BF35.31-P-1003-01U | Filling capacity for rear axle differential with differential lock | Liter | 1, 2 |
| Specification | BB00.40-P-0235-61A | ||
REAR AXLE GEAR
| Number | Designation | Model 253.388/389/988/989 | |
|---|---|---|---|
| BF35.31-P-1003-02B | Filling capacity for rear axle differential with differential lock | Liter | 1, 2 |
| Specification | BB00.40-P-0235-61A | ||
| Overview of specified transmission oils | - | ||
| Approved axle gear oils | - | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Sealant, Loctite 5970, 50 ml | A 003 989 98 20 10 |
| BR00.45-Z-1028-04A | Assembly cleaner | Adolf Wurth GmbH & Co. KG |
| BR00.45-Z-1046-04A | Loctite 7063 cleaning spray (150 ml) | A 001 986 71 71 10 |
| BR00.45-Z-1061-01A | Sealant, Omnifit 100H (50 g) | A 002 989 23 71 |