Replace complete rear fender - AR63.50-P-1400GQX
MODEL 166.8
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Remove | |||
| 1 | Remove all detachable parts in repair area | ||
| 2 | Cover all detachable parts remaining in vehicle with welding protection blankets | ||
| 3 | Separate rear fender (1) | ||
| Sheet metal crimping pliers for areas not easily accessible | WF58.50-P-6350-01SC | ||
| AR63.50-P-1400-02GQX | |||
| Glass removal | |||
| 4 | Prepare rear fender (1) for installation | AR63.50-P-1400-03GQX | |
| Install | |||
| 5 | Install rear fender (1), fit and weld in | AR63.50-P-1400-04GQX | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Polygrip countersunk-head rivet, 6.4X14 | *BR00.45-Z-1002-13A | ||
| Gap dimension | *BE60.00-P-1004-01Z | ||
| Gap dimension Tools for disassembly/assembly Blind/self-piercing riveting MIG-MAG inert gas welder (steel, brazing, aluminum) |
*BE60.00-P-1003-01Z | ||
| Figure | |||
| 6 | Adjust gap dimensions on hoods, doors and lids | AR60.00-P-0700-01GQ | |
| Gap dimension | *BE60.00-P-1004-01Z | ||
| Gap dimension | *BE60.00-P-1003-01Z | ||
| Figure | |||
| 7 | Clean weld joints and sheet metal flanges with round wire brush | ||
| 8 | Remove welding protection blanket | ||
| 9 | Clean repair area | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 10 | Prime repair area with primer filler | Use only primer filler approved by Daimler AG. | |
| 11 | Carry out seam sealing after repairs | AR97.10-P-4000GQ | |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 12 | Paint repair areas and adjacent surfaces | Use only paints approved by Daimler AG. | |
| 13 | Apply additional cavity preservation | AR97.20-P-1500GQ | |
| 14 | Install all detachable body components in area to be repaired |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 166 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01Z | Gap dimension | Liftgate to bumper at bottom | Dimension "L" | mm | 5, 5 (±1, 5) |
| Liftgate to rear fender | Dimension "J" | mm | 4, 8 (±1) | ||
| Liftgate to bumper at side | Dimension "K" | mm | 4, 9 (±1, 3) | ||
| Liftgate to roof | Dimension "W" | mm | 5, 5 (±1, 5) | ||
| Rear fender to lamp unit | Dimension "M" | mm | 1, 4 (±0, 7) | ||
| AR60.00-P-0700-01G Q | |||||
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 166 | |||
|---|---|---|---|---|---|
| BE60.00-P-1004-01Z | Gap dimension | Fuel filler flap | Dimension "N" | mm | 2, 7 (±0, 3) |
| AR60.00-P-0700-01G Q | |||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-13A | Polygrip countersunk-head rivet, 6.4X14 | A 003 990 86 97 05 |