Cavity preservation following repair work - AR97.20-P-1500GQ

MODEL 166

Engine hood

Fig 1: Locating Engine Hood Repair Work Area

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Liftgate

Fig 2: Locating Liftgate Repair Work Area

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Front door

Fig 3: Locating Front Door Repair Work Area

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Rear door

Fig 4: Locating Rear Door Repair Work Area

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Outer longitudinal member

Fig 5: Locating Outer Longitudinal Member Repair Work Area

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Inner longitudinal member

Fig 6: Locating Inner Longitudinal Member Repair Work Area

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A-pillar, B-pillar, inner roof frame

Fig 7: Locating B-Pillar Inner Roof Frame Repair Work Area

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Rear roof frame

Fig 8: Locating Rear Roof Frame Repair Work Area

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Front roof frame

Fig 9: Locating Front Roof Frame Repair Work Area

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Inner rear fender

Fig 10: Locating Inner Rear Fender Repair Work Area

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Outer rear fender

Fig 11: Locating Outer Rear Fender Repair Work Area

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Front longitudinal member

Fig 12: Locating Front Longitudinal Member Repair Work Area

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Inner longitudinal member

Fig 13: Locating Inner Longitudinal Member Repair Work Area (1 Of 2)

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Fig 14: Locating Inner Longitudinal Member Repair Work Area (2 Of 2)

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Underbody, entire

Inner rear end assembly

Fig 15: Locating Inner Rear End Assembly Repair Work Area

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Outer rear end assembly

Fig 16: Locating Outer Rear End Assembly Repair Work Area

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Inner A-pillar

Fig 17: Locating Inner A-Pillar Repair Work Area

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	Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when handling anticorrosion agents.	Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	Notes on cavity preservation		AH97.20-P-0001-01B
1	Perform repair preservation	Apply cavity sealant from inside in crosshatched areas following sealing and paintwork, however, before performing assembly work. Apply repair preservation agent twice with a drying time of 5 minutes in between. The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The cavities should be dry. Insert spray hoses as far as possible into cavities. Spray while inserting and pulling out slowly.
	Processing instructions for cavity preservation agent		AP97.20-P-0640-01A
	Cavity protection, general		GF98.00-P-2045A
		Cavity sealant, solvent-free (1 l container)	*BR00.45-Z-1003-05A
2	Remove cavity sealant from drain holes	The processing temperature should not be less than 15 °C. Additional preservation measures may be required, depending on the repair area, deviating from the standard cavity preservation shown.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-05A	Cavity sealant, solvent-free (1 l container)	A 000 986 72 70 05