Replace spare tire well - AR64.20-P-1245GQ
MODEL 166
Shown on model 166.8
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | ||
| 3 | Equip straightening bench with module members, cross members and straightening tool set | Straightening systems for passenger cars (Celette) Straightening systems for passenger cars (Car Bench) Straightening systems for passenger cars (Car-O-Liner) |
|
| 4 | Place vehicle on straightening bench and fasten | ||
| 5 | Remove rear center section | Replace complete bottom rear center section | AR64.20-P-1000GQ |
| 6 | Remove spare wheel well (1) | Remove spare tire well | AR64.20-P-1245-01GQ |
| 7 | Prepare spare tire well (1) | Prepare spare tire well | AR64.20-P-1245-02GQ |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 8 | Install spare wheel well (1) | Install spare tire well | AR64.20-P-1245-03GQ |
| Blind rivet 6.5X12.5 Tools for disassembly/assembly Blind/self-piercing riveting |
*BR00.45-Z-1012-13A | ||
| 9 | Clean weld joints and sheet metal flanges with rotary wire brush | ||
| 10 | Install rear center section | Replace complete bottom rear center section | AR64.20-P-1000GQ |
| 11 | Loosen vehicle and remove from straightening bench | ||
| 12 | Clean repair area | ||
| 13 | Remove welding protection blankets | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 14 | Prime repair area using primer filler | Use only primer filler approved by Daimler AG |
|
| 15 | Carry out seam sealing after repairs | Seam sealing following repair |
AR97.10-P-4000GQ |
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 16 | Paint repair areas and adjacent surfaces | Use only paints approved by Daimler AG |
|
| 17 | Apply additional cavity preservation | Cavity preservation following repair work | AR97.20-P-1500GQ |
| 18 | Install all detachable body components in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1012-13A | Blind rivet 6.5X12.5 | A 004 990 16 97 |