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Home >> Mercedes Benz >> 2016 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Brakes - Hydraulic & Mechanical Systems - 463 Chassis >> Testing & Repair >> Parking brake cable removal and installation - AR42.20-P-0545GG

Parking brake cable removal and installation - AR42.20-P-0545GG

MODEL 460, 461 (except 461.392) 

MODEL 463 (except 463.270/271) up to model year 2013 

Shown here is a drum brake 

Fig 1: Parking Brake Cable Remove/Install Components - Drum Brake Shown (1 Of 2)
G10780792Courtesy of MERCEDES-BENZ USA
Fig 2: Parking Brake Cable Remove/Install Components - Drum Brake Shown (2 Of 2)
G10780793Courtesy of MERCEDES-BENZ USA

Shown here is a disk brake 

Fig 3: Parking Brake Cable Remove/Install Components - Shown Here Disk Brake
G10780794Courtesy of MERCEDES-BENZ USA

Shown on left side 

Fig 4: Parking Brake Cable Remove/Install Components - Shown On Left Side
G10780795Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1.1 Remove cover from parking brake lever (5) MODEL 463.202/222/236/237/243/244/245/246/247/248/249/250/254/303/309/322/323/332/333/340/341 up to model year 2013  
  AR68.20-P-2311-01AA
SPECIAL TOOL Mounting wedge Fig 5
1.2 Turn back cover on parking brake lever (5) MODEL 460, 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/345/346/392)
MODEL 463.306/336/346
up to model year 2013
 
1.3 Remove center console MODEL 463.204/206/207/208/209/220/221/224/225/227/228/230/231/232/233/240/241/300/304/307/308/320/321/324/325/327/328/330/331
up to model year 2013
 
Remove/install center console AR68.20-P-2000A
1.4 Remove the trim from the left side of the console MODEL 461.302/305/332/333/334/340/342/343/344/345/346  
2 Unscrew the adjustment nuts (38)    
3.1 Remove brake shoes at rear axle Vehicles with drum brakes  
Remove/install brake shoes at rear axle. Vehicles with drum brakes AR42.10-P-0165GG 
3.2 Remove parking brake shoes Vehicles with disk brakes  
Remove/install brake shoes of parking brake MODEL 461 (except 461.392) AR42.20-P-0530B 
With disk brakes at the rear axle MODEL 463 (except 463.270/271)
up to model year 2013 With disk brakes at the rear axle
 
4 Detach parking brake cable (2) from carrier plate (1) TORQUE SPECIFICATION MODEL 460, 461 (except 461.392) MODEL 463 (except 463.270/271)
up to model year 2013
*BA42.20-P-1002-01B 
5 Remove clamps (a) from trailing arms    
6 Remove clamps (11) of parking brake cables (2) from vehicle floor INSTALLATION IMPORTANT Apply preservation to threaded pin.  
Wax for vehicle underside (1 l container) *BR00.45-Z-1002-05A 
7 Pull parking brake cable (2) out of rubber grommet (3) on vehicle floor INSTALLATION IMPORTANT Apply soapy water.  
8 Pull parking brake cables (2) out of brackets (4) INSTALLATION IMPORTANT Check parking brake cable (2) before reinstalling for damage and ease of movement, replace if necessary.
INSTALLATION IMPORTANT Note different lengths of parking brake cables (2).
 
9 Install in the reverse order    
INSPECT Check     
10 Check parking brake adjustment, adjust parking brake if necessary Vehicles with disk brakes at the rear axle AR42.20-P-0540GI 
Vehicles with drum brakes at the rear axle AR42.20-P-0540GG 
PARKING BRAKE

Number Designation MODEL 460, 461 MODEL 463 up to 11/30/00
BA42.20-P-1002-01B Screw/bolt, hand brake cable to carrier plate Nm 20 20
PARKING BRAKE

Number Designation MODEL 463 as of 12/1/00
BA42.20-P-1002-01B Screw/bolt, hand brake cable to carrier plate Nm 20
Fig 5: Identifying Mounting Wedge (110 589 03 59 00)
G07079389Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-05A Wax for vehicle underside (1 l container) A 000 986 42 70 10