Remove/install front axle half - AR33.10-P-0200CW
MODEL 172, 204, 207
Shown on left front-axle half on MODEL 204 except CODE M005 (4MATIC)
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Remove/install | |||
| 1 | Secure vehicle on vehicle lift | MODEL 172 | AR00.60-P-0100T |
| MODEL 204, 207 | AR00.60-P-0100CW | ||
| 2 | Detach front complete wheel | ||
| MODEL 172 | AP40.10-P-4050V | ||
| MODEL 204, 207 | AP40.10-P-4050CW | ||
| 3 | Remove outer bolt from front axle shaft | MODEL 204.08/09/28/29/38/904/937/98/99 MODEL 207 with CODE M005 (4MATIC) |
|
| *BA33.30-P-1001-02H | |||
| 4.1 | Remove rear section of fender liner in fender | MODEL 204 | |
| 4.2 | Remove fender liner in fender | MODEL 172, 207 | |
| MODEL 172 | AR88.10-P-1300W | ||
| 5.1 | Remove both lower engine compartment paneling | MODEL 204.9 | |
| AR61.20-P-1105CY | |||
| 5.2 | Remove engine compartment paneling | MODEL 172 with ENGINE 152, 271, 274, 276 MODEL 204.0 with ENGINE 156, 271, 272, 274, 276 MODEL 204.2 with ENGINE 156, 271, 272, 274, 276 MODEL 204.3 with ENGINE 156, 271, 274, 276 MODEL 207 with ENGINE 271, 272, 273, 274, 276, 278 |
|
| MODEL 172 with ENGINE 152, 271, 274, 276 | AR61.20-P-1105W | ||
| MODEL 204.0 with ENGINE 156, 271, 272, 274, 276 MODEL 204.2 with ENGINE 156, 271, 272, 274, 276 MODEL 204.3 with ENGINE 156, 271, 274, 276 MODEL 207 with ENGINE 271, 272, 273, 274, 276, 278 |
AR61.20-P-1105EW | ||
| 5.3 | Remove bottom sections of soundproofing | MODEL 172 with ENGINE 651 MODEL 204.0 with ENGINE 642, 646, 651 MODEL 204.2 with ENGINE 642, 646, 651 MODEL 204.3 with ENGINE 651 MODEL 207 with ENGINE 642, 651 |
|
| MODEL 172 with ENGINE 651 | AR94.30-P-5300W | ||
| MODEL 204.0 with ENGINE 642, 646, 651 MODEL 204.2 with ENGINE 642, 646, 651 MODEL 204.3 with ENGINE 651 MODEL 207 with ENGINE 642, 651 |
AR94.30-P-5300EW | ||
| 6 | Disconnect electrical connectors of front axle in wheel well | MODEL 172 | AR33.10-P-0100-06V |
| MODEL 204, 207 | AR33.10-P-0100-06CW | ||
| 7 | Detach brake line from brake hose (1) | MODEL 172 | AR42.10-P-0013V |
| MODEL 204 | AR42.10-P-0013CW | ||
| MODEL 207 | AR42.10-P-0013EW | ||
| 8 | Detach torsion bar linkage (2) from torsion bar (3) | MODEL 172 |
*BA32.20-P-1002-02B |
MODEL 204, 207 |
*BA32.20-P-1001-02P | ||
| 9 | Detach tie rod ball joint (4) from steering knuckle (5) | AR46.40-P-0200-02CW | |
MODEL 172 |
*BA46.40-P-1001-01E | ||
MODEL 204, 207 |
*BA46.40-P-1001-01N | ||
| Figure | |||
| Figure | |||
| Figure | |||
| Figure | |||
| 10 | Detach left front level sensor from left strut rod (7) | MODEL 172, 204, 207 with CODE 483 (ADVANCED AGILITY package) or with automatic headlamp range adjustment When removing left front-axle half. Do not unclip the left front level sensor from the link rod. Otherwise the link rod of the left front level sensor will be damaged. |
|
| 11 | Detach right front level sensor from right strut rod (7) | MODEL 172, 204, 207 with CODE 483 (ADVANCED AGILITY package) When removing right front-axle half. Do not unclip the right front level sensor from the link rod. Otherwise the link rod of the right front level sensor will be damaged. |
|
| 12 | Detach torque strut (7) from front axle carrier (6) | AR33.15-P-0160CW | |
| 13 | Detach cross strut (8) from front axle carrier (6) | AR33.15-P-0161CW | |
| 14 | Mount guard plate to protect the brake disk cover panel | AR42.00-P-0100-01A | |
| Figure | |||
| 15 | Secure front-axle half with major assembly holding device and support plate to prevent it from falling down | Fig 2 | |
| Fig 6 | |||
| 16 | Tilt steering knuckle (5) at side; when doing so, pull front axle shaft out of wheel hub | MODEL 204 with CODE M005 (4MATIC) MODEL 207 with CODE M005 (4MATIC) Handle front axle shaft carefully. The seal boots of the front axle shaft can otherwise be damaged. |
|
| 17 | Remove bolts (9) on suspension strut tower and lower front-axle half | MODEL 204.00/02/04/05/06/20/22/24/25/30/33/34/35 with CODE 483 (ADVANCED AGILITY package) MODEL 204.00/02/04/05/06/20/22/24/25/30/33/34/35 without CODE 483 (ADVANCED AGILITY package) MODEL 204.077/277 MODEL 204.08/09/28/29/38/9 MODEL 204.377 with CODE P98 (Black Series) MODEL 204.377 without CODE P98 (Black Series) MODEL 207 with CODE 483 (ADVANCED AGILITY package) MODEL 207 without CODE 483 (ADVANCED AGILITY package) |
*BA32.25-P-1003-04M |
MODEL 172 |
*BA32.25-P-1003-01N | ||
| Check | |||
| 18 | Check cross strut (8) for damage and deformation | If damaged or deformed: Replace cross strut (8). |
|
| AR33.15-P-0161CW | |||
| 19 | Check strut rod (7) for damage and deformation | If damaged or deformed: ↓ Replace strut rod (7). |
|
| AR33.15-P-0160CW | |||
| 20 | Check spring strut for leaks and damage | If leaking or damaged: ↓ Replace suspension strut. |
|
| AR32.25-P-1017CW | |||
| 21 | Check steering knuckle (5) for damage and deformation | If damaged or deformed: Replace steering knuckle (5). |
|
| MODEL 172 MODEL 204 (except 204.077/277/377/9) without CODE M005 (4MATIC) MODEL 207 without CODE M005 (4MATIC) |
AR33.25-P-0400CW | ||
| MODEL 204.08/09/28/29/38/904/937/98/99 MODEL 207 with CODE M005 (4MATIC) |
AR33.25-P-0400CWX | ||
| MODEL 204 with ENGINE 156 | AR33.25-P-0400CMG | ||
| 22 | Check front axle shaft for signs of damage | MODEL 204.08/09/28/29/38/904/93/98/99 MODEL 207 with CODE M005 (4MATIC) If damage is present: Replace front axle shaft. |
|
| MODEL 204.08/09/28/29/38/93/98/99 MODEL 207 with CODE M005 (4MATIC) |
AR33.30-P-0620CWX | ||
| 23 | Install in the reverse order | ||
| 24 | Bleed brake system | MODEL 172, 204 | AR42.10-P-0010CW |
| MODEL 207 | AR42.10-P-0010EW | ||
| 25 | Perform wheel alignment check | MODEL 204 | AR40.20-P-0200CW |
| MODEL 172, 207 | AR40.20-P-0200EW | ||
| 26 | Adjust level sensors using diagnostic system | MODEL 172, 204, 207 with CODE 483 (ADVANCED AGILITY package) or with automatic headlamp range adjustment |
|
| AD00.00-P-2000-04A |
FRONT AXLE TORSION BAR
| Number | Designation | MODEL 204 | MODEL 207 | |
|---|---|---|---|---|
| BA32.20-P-1001-02P | Nut, link rod to stabilizer bar | Nm | 98 | 98 |
FRONT AXLE TORSION BAR
| Number | Designation | MODEL 172 | ||
|---|---|---|---|---|
| BA32.20-P-1002-02B | Self-locking nut, connecting rod to torsion bar | M10 | Nm | - |
| M10X1.5 | Nm | - | ||
| M12X1.5 | Nm | 100 | ||
| M14X1.5 | Nm | - | ||
SUSPENSION STRUTS
| Number | Designation | MODEL 172 | |
|---|---|---|---|
| BA32.25-P-1003-01N | Suspension strut to body | Nm | 65 |
SUSPENSION STRUTS
| Number | Designation | MODEL 204.00/02/04/05/06/20/22/24/25/30/33/34/35 except CODE 483, MODEL 204.077/277, MODEL 204.377 except CODE P98 | MODEL 204.00/02/04/05/06/20/22/24/25/30/33/34/35 with CODE 483 | |
|---|---|---|---|---|
| BA32.25-P-1003-04M | Screw/bolt, suspension strut to body | Nm | 33 | 33 |
SUSPENSION STRUTS
| Number | Designation | MODEL 204.377 with CODE P98 | MODEL 204.08/09/28/29/38/9 | |
|---|---|---|---|---|
| BA32.25-P-1003-04M | Screw/bolt, suspension strut to body | Nm | 33 | 33 |
SUSPENSION STRUTS
| Number | Designation | MODEL 207 without CODE 483 (ADVANCED AGILITY package) | MODEL 207 with CODE 483 (ADVANCED AGILITY package) | |
|---|---|---|---|---|
| BA32.25-P-1003-04M | Screw/bolt, suspension strut to body | Nm | 33 | 33 |
FRONT AXLE SHAFT
| Number | Designation | MODEL 204 | MODEL 207 | ||
|---|---|---|---|---|---|
| BA33.30-P-1001-02H | Screw/bolt, front axle shaft to wheel hub | Stage 1 | Nm | 160 | 160 |
| Stage 2: Loosen | losen | losen | |||
| Stage 3 | Nm | 120 | 120 | ||
| Stage 4 | ∠° | 90 | 90 | ||
TIE ROD
| Number | Designation | MODEL 172 | ||
|---|---|---|---|---|
| BA46.40-P-1001-01E | Self-locking nut, tie rod to steering knuckle | Stage 1 | Nm | 50 |
| Stage 2 | ∠° | 60 | ||
TIE ROD
| Number | Designation | MODEL 204 | MODEL 207 | ||
|---|---|---|---|---|---|
| BA46.40-P-1001-01N | Self-locking nut, tie rod to steering knuckle | Stage 1 | Nm | 50 | 50 |
| Stage 2 | ∠° | 60 | 60 | ||