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Remove/install torsion bar on rear axle - AR32.20-P-0315LWI

MODEL 205.386/387/486/487 

MODIFICATION NOTES

08.04.2016 Bolt, torsion bar linkage to torsion bar   BA32.20-P-1001-04S

Shown on removed rear axle 

Fig 1: Torsion Bar On Rear Axle Remove/Install Components - Shown On Removed Rear Axle
G11139136DANGERNOTESNOTESIMPORTANTREMOVINGINSPECTCLEANINSTALLINGTORQUE SPECIFICATIONIMPORTANTTORQUE SPECIFICATIONCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on handling, transport and storage of ceramic brake disks Model 205.386/387/486/487 with code B07 (Ceramic brake system) AH42.10-P-9406-13A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
IMPORTANT Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVING Remove     
1 Remove rear axle.   AR35.10-P-0010LW
2 Remove both stabilizer bar linkage (2) from torsion bar (1)    
3 Remove level sensors with brackets from rear axle carrier (3) and place to one side If installed. AR82.10-P-0005LW
4 Take off and remove torsion bar (1) from rear axle carrier (3)    
INSPECT Check     
5 Check elastomer bearing (4) for damage and wear If there are problems
↓
Replace torsion bar (1)
 
CLEAN Clean     
6 Clean the inside thread of the torsion bar (1) using a tap M10 When reinstalling stabilizer bar (1).  
INSTALLING Install     
7 Mount torsion bar (1) onto rear axle carrier (3) TORQUE SPECIFICATION Model 205.386/387/486/487 except code 489 (AIRMATIC) Nut, torsion bar to rear axle carrier *BA32.20-P-1002-04S 
8 Mount level sensors with brackets onto rear axle carrier (3) If installed. AR82.10-P-0005LW
9 Mount both stabilizer bars (2) onto torsion bar (1) IMPORTANT Replace bolts and lock in place using Loctite 243.
Thread locking agent, Loctite 243 (10 ml)
*BR00.45-Z-1133-02A 
    TORQUE SPECIFICATION Model 205.386/387/486/487 except code 489 (AIRMATIC) Bolt, torsion bar linkage to torsion bar *BA32.20-P-1001-04S 
10 Install rear axle   AR35.10-P-0010LW
REAR AXLE TORSION BAR

Number Designation Model 205 except code 489 (AIRMATIC)
BA32.20-P-1001-04S Bolt, torsion bar linkage to torsion bar Nm 63
REAR AXLE TORSION BAR

Number Designation Model 205 except code 489 (AIRMATIC)
BA32.20-P-1002-04S Nut, torsion bar to rear axle carrier Nm 80
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1133-02A Thread locking agent, Loctite 243 (10 ml) A 613 989 09 71 09