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Remove/install air suspension valve unit - AR32.22-P-2015LW

MODEL 205 with CODE 489 (AIRMATIC) 

Fig 1: Air Suspension Valve Unit Remove/Install Components
G10133013Courtesy of MERCEDES-BENZ USA
IMPORTANT Notes on AIRmatic   AH32.22-P-1000-02LW
REMOVINGINSTALLING Remove/install     
1 Remove front part of lower engine compartment paneling   AR61.20-P-1105LW
2 Remove expansion rivet (1) and detach fender liner from shock absorber    
3 Release and disconnect electrical connection (2) from AIRmatic valve unit (Y36/6)    
4 Unscrew pressure lines (3) from AIRmatic valve unit (Y36/6) and seal pressure line (3) using stop plugs IMPORTANT Mark pressure lines (3) relative to AIRmatic valve unit (Y36/6).
INSTALLATION IMPORTANT Do not swap pressure lines (3).
 
TORQUE SPECIFICATION Pressure line to compressor/valve unit (P) *BA32.22-P-1004-03G 
SPECIAL TOOL Record plug
If pressure line connection or pressure line (3) is damaged:

Repair AIRmatic pressure line connection.
Figure
  AR32.22-P-2001-02LW
TORQUE SPECIFICATION Pressure line to compressor/valve unit (P) *BA32.22-P-1004-03G 
Leak detection spray *BR00.45-Z-1002-03A 
Leakage detection spray for USA *BR00.45-Z-1004-03A 
SPECIAL TOOL Knife Figure
SPECIAL TOOL Socket wrench bit Figure
5 Remove bolts (4) and remove AIRmatic valve unit (Y36/6) TORQUE SPECIFICATION Bolt, valve unit to bracket for compressor unit *BA32.22-P-1003-03G 
INSPECT Check     
6 Check elastomer bearing (5) for hardening and damage IMPORTANT Replace elastomer bearing (5) if hardened or damaged.  
7 Install in the reverse order    
8 Read out fault memory and erase if necessary    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
9 Check AIRmatic for leaks   AR32.22-P-8100LW 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
10 Perform engine test run and check AIRmatic for proper operation    
AIR SUSPENSION

Number Designation MODEL 205
BA32.22-P-1003-03G Bolt, valve unit to bracket for compressor unit Nm 5
AIR SUSPENSION

Number Designation MODEL 205
BA32.22-P-1004-03G Pressure line to compressor/valve unit (P) Nm 3, 5
Fig 2: Identifying Socket Wrench Bit (211 589 00 09 00)
G10133014Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G10133015Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Knife (000 589 12 28 00)
G10133016Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-03A Leak detection spray Christof Fischer GmbH
BR00.45-Z-1004-03A Leakage detection spray for USA LIQUI MOLY
Gary Boyd