LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2016 >> C63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 205 Chassis >> Testing & Repair >> Remove/install coolant line to low-temperature circuit expansion reservoir - AR20.20-P-7442MNA

Remove/install coolant line to low-temperature circuit expansion reservoir - AR20.20-P-7442MNA

ENGINE 176 in MODEL 463 

ENGINE 177 in MODEL 205 

Shown on ENGINE 177 

Fig 1: Coolant Line To Low-Temperature Circuit Expansion Reservoir Remove/Install Components - Shown On Engine 177
G11139110Courtesy of MERCEDES-BENZ USA

Shown on ENGINE 176 

Fig 2: Coolant Line To Low-Temperature Circuit Expansion Reservoir Remove/Install Components - Shown On Engine 176
G11139111Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove lower engine compartment paneling Engine 176 in model 463
as of model year 2016
except code ZQ0 (G 500 4x42 )
AR61.20-P-1105GW
    Engine 177 in model 205 AR61.20-P-1105LW
2 Drain coolant from low-temperature circuit Engine 176 in model 463 AR09.41-P-6834MNF
    Engine 177 in model 205 AR09.41-P-6834MNA
3 Remove left-hand air filter housing   AR09.10-P-1150MNA
4 Remove right air filter housing   AR09.10-P-1150MNA
5 Remove left intake air duct upstream of the left air filter housing Engine 176 in model 463  
6 Unclip vent line (2) at coolant line (1) to low-temperature circuit expansion reservoir (4) Engine 177 in model 205  
7 Detach coolant hose (3) from low-temperature circuit expansion reservoir (4)    
8 Detach low-temperature circuit expansion reservoir (4) and place to one side with connected lines   AR09.41-P-0001MNA
9.1 Detach coolant hose (5) from coolant line (1) to low-temperature circuit expansion reservoir (4) Engine 177 in model 205
SPECIAL TOOL Hose clamp pliers
Fig 3
9.2 Detach coolant hose (5) from the lower coolant line Engine 176 in model 463
SPECIAL TOOL Hose clamp pliers
Fig 3
10 Unclip lines (9) from bracket (10) Engine 176 in model 463  
11 Remove screw/bolts (11) and bracket (10) Engine 176 in model 463  
12 Remove screw/bolts (6)    
13 Unclip vacuum line (7)    
14 Detach vacuum line (7) on left and right ATL and place to one side    
15 Open mounting clamps (8) and pull coolant line (1) to the low-temperature circuit expansion reservoir (4) from the left and right charge air cooler INSTALLATION IMPORTANT Replace mounting clamps (8) and sealing rings.  
16 Pull out coolant line (1) to low-temperature circuit expansion reservoir (4) upwards    
17 Install in the reverse order    
INSPECT Check     
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
18 Perform an engine test run and check low-temperature circuit cooling system for leaktightness    
Fig 3: Identifying Hose Clamp Pliers (003 589 03 37 00)
G07300850Courtesy of MERCEDES-BENZ USA