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Home >> Mercedes Benz >> 2016 >> C63 AMG >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System - Body - 205 Chassis - 1 Of 2 >> Testing & Repair >> Remove/install headlamp unit - AR82.10-P-4730LW

Remove/install headlamp unit - AR82.10-P-4730LW

MODEL 205 

Shown on left side of vehicle 

Fig 1: Headlamp Unit Remove/Install Components - Shown On Left Side Of Vehicle (1 Of 2)
G10134547Courtesy of MERCEDES-BENZ USA
Fig 2: Headlamp Unit Remove/Install Components - Shown On Left Side Of Vehicle (2 Of 2)
G10134548NOTESREMOVINGREFER TO SELF-DIAGNOSTIC SYSTEMSREMOVINGREFER TO SELF-DIAGNOSTIC SYSTEMSIMPORTANTREFER TO MAINTENANCECourtesy of MERCEDES-BENZ USA
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVING Remove     
1 Carry out initial startup of left front lamp unit (E1) or right front lamp unit (E2) MODEL 205
with CODE 631 (Headlamps, LED, static, left-hand traffic)
MODEL 205
with CODE 632 (Headlamps, LED, static, right-side traffic)
MODEL 205
with CODE 640 (High-performance LED)
MODEL 205
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 205
with CODE 642 (LED Light package)
When replacing the left front lamp unit (E1) or the right front lamp unit (E2).
 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
2 Switch off ignition and remove transmitter key    
3.1 Detach radiator grille and bumper in area of left front lamp unit (E1) or right front lamp unit (E2) When removing left front lamp unit (E1) or right front lamp unit (E2).  
AR88.20-P-2000LW
3.2 Remove front bumper When removing left front lamp unit (E1) and right front lamp unit (E2).  
AR88.20-P-2000LW
4 Remove screws/bolts (1, 2, 3)    
5 Use adhesive tape to mask off left front lamp unit (E1) or right front lamp unit (E2) in area of fender    
6 Remove left front lamp unit (E1) or right front lamp unit (E2) far enough to gain access to the electrical connector (4)    
7 Disconnect electrical connector (4) from left front lamp unit (E1) or right front lamp unit (E2)    
8 Remove left front lamp unit (E1) and right front lamp unit (E2)    
9 Remove left front lamp unit LED module or right front lamp unit LED module When replacing the left front lamp unit (E1) or the right front lamp unit (E2).  
MODEL 205
with CODE 631 (Headlamps, LED, static left-hand traffic)
MODEL 205
with CODE 632 (Headlamps, LED, static, right-side traffic)
MODEL 205
with CODE 640 (High-performance LED)
MODEL 205
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 205
with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
AR82.10-P-4656LW 
10 Remove left front actuation module, LED exterior lighting or right front actuation module, LED exterior lighting When replacing the left front lamp unit (E1) or the right front lamp unit (E2).  
MODEL 205
with CODE 640 (High-performance LED)
MODEL 205
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 205
with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
AR82.10-P-4650LW 
11 Remove left headlamp control unit and right headlamp control unit When replacing the left front lamp unit (E1) or the right front lamp unit (E2).  
MODEL 205
with CODE 631 (Headlamps, LED, static left-hand traffic)
MODEL 205
with CODE 632 (Headlamps, LED, static, right-side traffic)
MODEL 205
with CODE 640 (High-performance LED)
MODEL 205
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 205
with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
AR82.10-P-4660LW 
REMOVING Install     
12 Install left headlamp control unit or right headlamp control unit When replacing the left front lamp unit (E1) or the right front lamp unit (E2).  
MODEL 205
with CODE 631 (Headlamps, LED, static left-hand traffic)
MODEL 205
with CODE 632 (Headlamps, LED, static, right-side traffic)
MODEL 205
with CODE 640 (High-performance LED)
MODEL 205
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 205
with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
AR82.10-P-4660LW 
13 Install left front actuation module, LED exterior lighting or right front actuation module, LED exterior lighting When replacing the left front lamp unit (E1) or the right front lamp unit (E2).  
MODEL 205
with CODE 640 (High-performance LED)
MODEL 205
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 205
with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
AR82.10-P-4650LW 
14 Install left front lamp unit LED module or right front lamp unit LED module When replacing the left front lamp unit (E1) or the right front lamp unit (E2).  
MODEL 205
with CODE 631 (Headlamps, LED, static left-hand traffic)
MODEL 205
with CODE 632 (Headlamps, LED, static, right-side traffic)
MODEL 205
with CODE 640 (High-performance LED)
MODEL 205
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 205
with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
AR82.10-P-4656LW 
15 Use adhesive tape to mask off left front lamp unit (E1) or right front lamp unit (E2) in area of fender When replacing the left front lamp unit (E1) or the right front lamp unit (E2).  
16 Connect electrical connector (4) to left front lamp unit (E1) or right front lamp unit (E2)    
17 Install left front lamp unit (E1) and right front lamp unit (E2)    
18 Screw in screws/bolts (1, 2, 3) up to contact surface    
19.1 Install front bumper When installing left front lamp unit (E1) and right front lamp unit (E2).  
AR88.20-P-2000LW
19.2 Fasten radiator grille and bumper in area of left front lamp unit (E1) or right front lamp unit (E2) When removing left front lamp unit (E1) or right front lamp unit (E2).  
AR88.20-P-2000LW
20 Tighten screws/bolts (1, 2, 3)    
21 Remove adhesive tape from left front lamp unit (E1) or right front lamp unit (E2)    
22 Carry out initial startup of left front lamp unit (E1) or right front lamp unit (E2) MODEL 205
with CODE 631 (Headlamps, LED, static left-hand traffic)
MODEL 205
with CODE 632 (Headlamps, LED, static, right-side traffic)
MODEL 205
with CODE 640 (High-performance LED)
MODEL 205
with CODE 641 (Headlamps, LED, dynamic, left-side traffic)
MODEL 205
with CODE 642 (LED Light package)
When replacing the left front lamp unit (E1) or the right front lamp unit (E2).
 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
    IMPORTANT Note Data Matrix code on the left front lamp unit (E1) or right front lamp unit (E2).  
23 Check headlamp adjustment    
REFER TO MAINTENANCE     AP82.10-P-8260E