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Removing and installing brake fluid reservoir - AR42.10-P-0301LW

MODEL 205 

MODEL 253 

Fig 1: Brake Fluid Reservoir Remove/Install Components
G10133467Courtesy of MERCEDES-BENZ USA
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
NOTES Notes on externally invisible brake fluid loss   AH42.10-P-9406-02V
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
REMOVINGINSTALLING Remove/install     
1 Remove left and right wiper arms   AR82.30-P-6100LW
2 Remove plenum channel under left and right wiper arm    
3 Remove screws/bolts (3, 5) and take off strut (4) TORQUE SPECIFICATION Screw/bolt, lower strut to suspension strut tower mounting bracket *BA62.30-P-1003-02K 
TORQUE SPECIFICATION Screw/bolt, lower strut to firewall *BA62.30-P-1004-02K 
4 Release and detach electrical connection (2) from brake fluid level switch    
5 Unscrew cap (6) and remove sieve from brake fluid reservoir (1)    
6 Suction off brake fluid from brake fluid reservoir (1)    
7 Detach feed hose from brake fluid reservoir (1) If installed.
NOTES
Protect painted surfaces from brake fluid.
Otherwise damage can occur to the vehicle paint.
IMPORTANT Replace seal in feed hose if necessary.
 
SPECIAL TOOL Record plug Figure
8 Unscrew screw/bolt (7)    
9 Pull brake fluid reservoir (1) out of master brake cylinder (8) NOTES
Seal the connections on the master brake cylinder (8) in order to prevent the ingress of foreign objects.
Otherwise the brake system may fail.
NOTES
Collect brake fluid which runs out with an absorbent rag.
Otherwise damage can occur to the vehicle paint.
INSTALLATION IMPORTANT Replace sealing rings (9) between brake fluid reservoir (1) and master brake cylinder (8).
 
10 Install in the reverse order    
INSPECT Check     
11 Correct fluid level in brake fluid reservoir (1)    
REFER TO MAINTENANCE Model 205 AP42.10-P-4210CAA
REFER TO MAINTENANCE Model 253 AP42.10-P-4210B
12 Check brake system in the area of brake fluid reservoir (1) for leaktightness    
FROND END WITH FRONT REINFORCEMENT

Number Designation Model 205 Model 253
BA62.30-P-1003-02K Screw/bolt, lower strut to suspension strut tower mounting bracket Nm 50 50
FROND END WITH FRONT REINFORCEMENT

Number Designation Model 205 Model 253
BA62.30-P-1004-02K Screw/bolt, lower strut to firewall Nm 23 23
Fig 2: Identifying Record Plug (129 589 00 91 00)
G10133468Courtesy of MERCEDES-BENZ USA