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Adjust trunk lid - AR88.50-P-0002LWR

MODEL 205.4 

Fig 1: Adjusting Trunk Lid
G11139495DANGERINSPECTSPECIAL TOOLREMOVINGSPECIAL TOOLTORQUE SPECIFICATIONIMPORTANTIMPORTANTSPECIAL TOOLINSTALLINGIMPORTANTREFER TO SELF-DIAGNOSTIC SYSTEMSCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
INSPECT Check     
1 Check gap dimensions   AR60.00-P-0700-01LW
    Trunk lid to fender at rear, top *BE60.00-P-1012-01BB 
    Trunk lid to bumper *BE60.00-P-1014-01BB 
    Soft top compartment lid to trunk lid *BE60.00-P-1035-01BB 
    Outside of taillamp to inside of taillamp *BE60.00-P-1022-01BB 
    SPECIAL TOOL Feeler gauge Figure
REMOVING Remove     
2 Remove rear center assembly paneling   AR68.30-P-4785LW
  Adjust     
3 Loosen bolts (2) for striker eye (3)    
4 Loosen bolts (4) on left and right hinge (5) If the trunk lid (1) is adjusted in the longitudinal or transverse direction.  
5 Adjust trunk lid (1) in longitudinal and transverse direction Trunk lid to fender at rear, top *BE60.00-P-1012-01BB 
    Soft top compartment lid to trunk lid *BE60.00-P-1035-01BB 
    Outside of taillamp to inside of taillamp *BE60.00-P-1022-01BB 
    SPECIAL TOOL Feeler gauge Figure
6 Tighten bolts (4) on left and right hinge (5) If the trunk lid (1) has been adjusted in the longitudinal or transverse direction.
TORQUE SPECIFICATION Bolt, hinge bracket to trunk lid
*BA88.50-P-1001-03A 
7 Repair paint damage in area of hinges (5) with primer filler and touch-up paint pen If the trunk lid (1) has been adjusted in the longitudinal or transverse direction.
IMPORTANT Use only primer filler and paints approved by Daimler AG.
 
 
8 Completely screw in stop buffers (6)    
9 Adjust height of trunk lid (1) by moving lock striker (3) IMPORTANT The top edge of the trunk lid (1) must be flush with the fenders.  
    Trunk lid to bumper *BE60.00-P-1014-01BB 
    SPECIAL TOOL Feeler gauge Figure
10 Center lock striker (3) in relation to trunk lid lock and tighten bolts (2)    
INSTALLING Install     
11 Install rear center section paneling   AR68.30-P-4785LW
12 Mark stop buffers (6) in contact area with chalk    
13 Unscrew stop buffers (6) in small increments until trunk lid (1) makes contact with stop buffers (6) when closed and the an imprint on the chalk is visible on the engine hood    
14 Unscrew left and right stop buffer (6) one quarter turn IMPORTANT The trunk lid (1) is distorted slightly to prevent vibrations.  
  Calibrate     
15 Calibrate 360° rear camera with diagnostic system added Model 205.4
with code 501 (360° camera)
 
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.4
BE60.00-P-1012-01BB Trunk lid to fender at rear, top Dimension "K" mm 3, 5 (±0, 5)
Dimension "K1" mm -
For picture, see   AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.4
BE60.00-P-1014-01BB Trunk lid to bumper Dimension "M" mm -
Dimension "M1" mm 5, 5 (±1)
For picture, see   AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.4
BE60.00-P-1022-01BB Outside of taillamp to inside of taillamp Dimension "T" mm 3, 5 (±1)
For picture, see   AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.4
BE60.00-P-1035-01BB Soft top compartment lid to trunk lid Dimension "Z4" mm 5 (±0, 5)
For picture, see   AR60.00-P-0700-01LW
TRUNK LID

Number Designation Model 205
BA88.50-P-1001-03A Bolt, hinge bracket to trunk lid Nm 12
Fig 2: Identifying Feeler Gauge (129 589 03 21 00)
G11139496Courtesy of MERCEDES-BENZ USA