Remove/Install Oil Lines Of Oil Cooling For Automatic Transmission - AR27.55-P-0600LWY
Model 205 with transmission 722.96
Model 205 with transmission 722.97
Fig 1: Automatic Transmission Oil Cooling Lines Components Location - Transmission 722.96 In Model 205
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| Remove/install | |||
| 1 | Remove engine compartment paneling | AR61.20-P-1105LW | |
| 2 | Thoroughly clean area around oil lines (1l, 1r) at oil cooler (2) | ||
| 3 | Remove retaining clamps from oil lines (1l, 1r) | *BA27.55-P-1004-01D | |
| 4 | Loosen oil lines (1l, 1r) at oil cooler (2) | *BA27.55-P-1001-01D | |
| 5 | Remove oil lines (1l, 1r) from automatic transmission (3) | *BA27.55-P-1002-01D | |
| 6 | Seal openings in automatic transmission (3) and oil lines (1l, 1r) with suitable stop plugs | Fig 2 | |
| 7 | Remove transfer case supply line (6) from transfer case | ||
| *BA27.55-P-1007-01D | |||
| 8 | Seal the transfer case and transfer case supply line (6) with suitable stop plugs | Fig 2 | |
| 9 | Pull oil lines 1r) out of oil cooler (2) | ||
| 10 | Seal openings in oil cooler (2) and oil lines (1l, 1r) with suitable stop plugs | Fig 2 | |
| 11 | Remove oil line (1l) | ||
| 12 | Remove holder for double clamps | *BA27.55-P-1013-01D | |
| 13 | Remove front axle differential propeller shaft from front axle differential | AR41.10-P-0070LWY | |
| 14 | Remove oil line (1r) | ||
| 15 | Install in the reverse order | ||
| 16 | Check oil level in automatic transmission (3) and correct | AR27.00-P-0270SYZ | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear buttoned-up and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 17 | Conduct engine test run and check automatic transmission (3) for proper operation and leak tightness | ||
| 18 | Install lower engine compartment paneling | AR61.20-P-1105LW |
OIL COOLING
| Number | Designation | Transmission 722.9 | |
|---|---|---|---|
| BA27.55-P-1001-01D | Union nut, oil line to oil cooler | Nm | 25 |
OIL COOLING
| Number | Designation | Transmission 722.9 | |||
|---|---|---|---|---|---|
| BA27.55-P-1002-01D | Bolt, oil line to transmission housing | Banjo bolt | Stage 1 | Nm | 5 |
| Stage 2 | 90 | ||||
| Hexalobular bolt | Nm | 12 | |||
OIL COOLING
| Number | Designation | Transmission 722.9 | |
|---|---|---|---|
| BA27.55-P-1004-01D | Bolt, clamp to oil line | Nm | 8 |
OIL COOLING
| Number | Designation | Transmission 722.9 | |
|---|---|---|---|
| BA27.55-P-1007-01D | Oil cooler oil line/oil supply line to transfer case | Nm | 12 |
OIL COOLING
| Number | Designation | Transmission 722.9 | |
|---|---|---|---|
| BA27.55-P-1013-01D | Bolt, bracket for oil line/oil cooling system to oil pan | Nm | 12 |